Belt pulley and manufacturing method thereof

A manufacturing method and a pulley technology, applied in the field of mechanical parts processing, can solve the problems of reducing material cost, production cost, environmental pollution, and high cost of pulley, and achieve the effects of reducing cost input, reducing environmental pollution, and reducing energy consumption

Active Publication Date: 2018-04-06
方绪龙
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In view of the above problems, the present invention provides a pulley and a manufacturing method thereof, which are manufactured by pressing and welding metal plates, such as ordinary steel plates, which greatly reduce material costs and production costs, and overcome the high cost of casting pulleys and serious environmental pollution. question

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  • Belt pulley and manufacturing method thereof
  • Belt pulley and manufacturing method thereof

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Embodiment

[0040] The manufacturing method of the pulley of the present invention is as follows: Utilize the metal sheet to press the belt groove ring body 1, the rim ring body 2, and the spoke plate body 3 with at least one annular belt groove, and then make the belt groove ring body 1, the rim ring body 2, The spoke plate body 3 and the axle sleeve 4 are welded together to form a belt pulley.

[0041] In this embodiment, the V-belt pulley with three belt grooves is taken as an example to describe the processing process in detail. The steps are as follows:

[0042] a. Preparation of billets

[0043] The blank of the belt groove: use the shearing machine to cut and process the metal plate into a strip-shaped belt groove blank for use;

[0044] Rim blank: Use a shearing machine to cut and process the metal plate into a strip-shaped rim blank for use. It should be ensured that the width of the rim blank is not less than that when the belt groove rings (three lanes) are arranged side by si...

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PUM

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Abstract

The invention relates to the technical field of mechanical parts machining, in particular to a belt pulley and a manufacturing method thereof. At present, the belt pulley is mainly made by adopting acasting method, the cost is high, the production efficiency is low, pollution to the environment is serious in the casting process, the product weight is high, fast starting and stopping are difficultto realize, and heat generated during working is not easy to dissipate. According to the technical scheme, the pressing and welding processes are adopted to make the belt pulley, a metal sheet is made into a belt groove ring body with grooves, a wheel rim ring body and a wheel spoke plate body, then the belt groove ring body, the wheel rim ring body, the wheel spoke plate body and a shaft sleeveare welded to form a wheel body, and in the process of machining of the wheel rim ring body, a plurality of through holes are punched in a rim surface for heat dissipation of the bottom of a belt groove. According to the belt pulley and the manufacturing method thereof, various metal materials can be selected for making the belt pulley, the machining difficulty and the cost are reduced, the production efficiency is greatly improved, environmental pollution is reduced, the weight of a wheel body is reduced, the heat dissipation ability is enhanced, and the situation that the equipment is drivento start and stop quickly is realized.

Description

technical field [0001] The invention relates to the technical field of mechanical parts processing, in particular to a pulley and a manufacturing method thereof. Background technique [0002] The pulley is a disc-hub mechanical part that transmits power. Due to its special structure, the manufacturing process is usually based on casting. The casting method is used to make the pulley, the cost of raw materials is high, the amount of consumption is large, the casting process is time-consuming, the production efficiency is low, the processing cost is high, and it is harmful to the operator's body, especially the environment and air pollution are serious during the casting process; while in use During the process, the finished product of this type of product weighs a lot, and its large inertia increases the starting energy consumption of the pulley, making it difficult to achieve fast start and stop. In addition, another defect of the casting pulley is that the friction between...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/14F16H55/36
CPCF16H55/36B23P15/14Y02T10/86
Inventor 方绪龙
Owner 方绪龙
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