Lightweight power battery box capable of steel and aluminum riveting

A power battery and lightweight technology, which is applied to battery pack components, isolation of the battery from its environment, circuits, etc., can solve the problems of poor shock resistance of the power battery pack box, large deformation of the flange edge, and trachoma box, etc. Achieve the effect of easy riveting automation operation, good air tightness and short production process

Active Publication Date: 2018-04-20
赵明星
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The battery pack is generally composed of a box and batteries inside the box. In order to ensure the safety of the internal batteries and electrical components, the box must be waterproof. In the existing power battery box, the same board is generally used. After cutting according to the unfolded drawing, it is then bent and welded. After the welds of the four corners of the box are welded, in order to ensure a beautiful appearance, the external welds must be polished, and often after grinding. Due to trachoma, there is a problem of water leakage in the box body. At the same time, the deformation of the flange edge of the existing box body is relatively large after welding, resulting in poor sealing performance; Strong vibration is generated, and the existing power battery pack box is also poor in anti-seismic effect, often due to vibration, the welding part is desoldered or cracked and water leaks

Method used

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  • Lightweight power battery box capable of steel and aluminum riveting
  • Lightweight power battery box capable of steel and aluminum riveting
  • Lightweight power battery box capable of steel and aluminum riveting

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Embodiment Construction

[0039] The present invention will be further described below according to the accompanying drawings and specific embodiments, but the embodiments of the present invention are not limited thereto.

[0040] like Figure 1 to Figure 9 As shown, a steel-aluminum riveted lightweight power battery box includes an inner tank assembly 1 and a bracket assembly 2. The inner tank assembly 1 is fixedly connected to the bracket assembly 2 by lock riveting and glue bonding. The tank assembly 1 includes a protective shell 3 and an H-shaped installation beam 4. The installation beam 4 is locked inside the protective shell 3 by adding installation threads through a riveting process. The bracket assembly 2 includes a bottom shell wrapping 5, and the bottom shell wrapping The outer surface of 5 is provided with a number of lifting lugs 6 formed by sheet metal bending or stamping at intervals, and the bottom shell edge 5 is made of aluminum alloy extruded profiles, which are processed by auxiliar...

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Abstract

The invention discloses a lightweight power battery box capable of steel and aluminum riveting. The lightweight power battery box comprises an inner container assembly and a bracket assembly, whereinthe inner container assembly is fixedly connected with the bracket assembly in lock riveting and adhesive bonding manners; the inner container assembly comprises a protective shell and an H-shaped installation cross beam, and the installation cross beam is connected to the interior of the protective shell by additionally installing a thread lock through a riveting technology; the bracket assemblycomprises a bottom shell hemming, and a plurality of lifting lugs bent by a metal plate or formed by stamping are arranged on the outer side face of the bottom shell hemming at intervals. The productcan realize batch production, the riveting assembling materials can be produced in parallel, the production process is short, and the efficiency is high. Most components of the product are made of aluminum alloy, and the final product can realize light weight. The lock riveting process is controllable in quality, the protective shell is free of damage, and the water prevention and dust preventionperformances are excellent. The assembling process is free of heat input, and the product is basically free of deformation. The aluminum alloy has excellent corrosion resistance, and does not need extra surface treatment, so that the environment is protected, and the aluminum alloy is also saved.

Description

technical field [0001] The invention relates to a battery box, in particular to a lightweight power battery box body riveted with steel and aluminum. Background technique [0002] In the field of electric vehicles, the power battery pack plays an irreplaceable and important role as the power source of electric vehicles. The battery pack is generally composed of a box and batteries inside the box. In order to ensure the safety of the internal batteries and electrical components, the box must be waterproof. In the existing power battery box, the same board is generally used. After cutting according to the unfolded drawing, it is then bent and welded. After the welds of the four corners of the box are welded, in order to ensure a beautiful appearance, the external welds must be polished, and often after grinding. Due to trachoma, there is a problem of water leakage in the box body. At the same time, the deformation of the flange edge of the existing box body is relatively larg...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01M2/10B21J15/02H01M50/249
CPCB21J15/02H01M50/20H01M50/24Y02E60/10
Inventor 黄奉安周玉坤李中延张新河常嵩王正
Owner 赵明星
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