129results about How to "Uniform metallographic structure" patented technology

The invention discloses a preparation method for a silver tin oxide electrical contact material, which comprises the following steps: by taking a silver ingot, a tin ingot, an indium ingot and an additive ingot as raw materials, atomizing the raw materials to prepare a silver tin alloy powder; ingoting, sintering, extruding and drawing/rolling the silver tin alloy powder to prepare a wire material or a sheet plate or a belt material; and finally, carrying out internal oxidation to prepare the silver tin oxide electrical contact material. The preparation method for the silver tin oxide electrical contact material has the characteristics of uniform and stable contact material components, no conventional internally oxidized central lean oxidation zone, high density, high hardness and the like. The preparation method for the silver tin oxide electrical contact material has a simple process and is suitable for mass production. A prepared silver tin oxide product can be widely used for relays and contactors.

This invention relates to a load automobile hub axle tube whole fiber forging and shaping process and its mould. It is characterized by the following: adopting solid material; finishing hub axle tube surface and deep hole extrusion shaping to get the whole fiber metal flow wire along axle direction and the inner hole is shaped by extrusion without process.

The invention discloses a wire with tensile strength>=2000MPa for a bridge cable and a production method. The wire comprises, by weight, 0.95-1.2% of C, 0.1-0.48% of Si, 0.6-1.0% of Mn, 0.1-0.5% of Cr, 0.01-0.05% of V, Cu<=0.05%, 0.05-0.15% of Al, 0.01-0.03% of N, P<=0.025% and S<=0.015%. The production method includes smelting and continuously casting into blanks; heating the casting blanks; rolling; heating again; high-speed rolling; spinning; air cooling to the room temperature; and placing for standby. According to the wire and the method, continuous casting of blooms, rolling starting of billets and high speed wire rolling are adopted, therefore a metallographic structure and the like of the wire for the bridge cable are even, and grains are better refined; and processes of rapid cooling with a large air volume and the like are adopted, therefore the tensile strength of the wire for the bridge cable is >=2000MPa and stable, a twist number reaches >=15, and wire fracture caused by the wire quality does not happen during cold drawing.

The invention discloses a TiC-WC base alloy guide roll and spool, valve seat in the metal ceramic and hard alloy manufacturing domain, which comprises the following parts: 30-60 wt percent TiC, 15-55 wt percent WC and 0-3 wt percent Ta as hard phase, 10-30 wt percent Co+Ni as adhesive phase and 0-3.0 wt percent Cr as grain growing inhibitor. The density of product is 0.3-0.5 times as WC base hard alloy density with 2500 N per mm2 anti-bending strength and 87.0-90.5 percent rigidity HRA, which possesses light quality, high rigidity and abrasion-proof property.

The invention discloses a processing method of a silver tin oxide electrical contact material containing additives. The processing method specifically comprises the following steps: calculating the use level of metal tin, metal additives and silver required according to the material ratio of a silver tin oxide electrical contact required to be prepared, and smelting and atomizing one part with the metal tin and metal additives together in form of metal silver to prepare silver tin alloy powder; after mixing the other part with the prepared silver tin alloy powder in form of silver nitrate, carrying out reaction with sodium hydroxide to obtain composite powder of silver oxide and silver tin alloy; washing the obtained composite powder to be neutral, drying and crushing and putting in an oxygen atmosphere to be oxidized to obtain silver tin oxide composite powder containing the additives; and carrying out isostatic compaction and sintering on the composite powder, carrying out hot extrusion on a silver zinc oxide billet to process a strip or a wire rod, and then machining to obtain the silver tin oxide electrical contact material containing additives. The contact prepared by the method is uniform in metallographic structure and good in processing performance.

The invention relates to the water heating equipment field, in particular to a cold extrusion forming technique of an aluminium alloy water heating part and the water heating part product. The invention solves the problems that the existing product which takes the cast iron as the raw material is rough, has poor mechanical performance, low yield strength, and comparatively large brittleness, is easy to be broken during the construction installation and cracked during chilliness, and is not easy to resist the chilliness; furthermore, the product which takes the copper material as the raw material has high price, low mechanical performance and is not easy to resist the chilliness, and the cold extrusion technique of the aluminium alloy material can not be well formed; the detailed method of the invention can be seen in a manual; the product which is produced by the invention has the advantages of excellent mechanical performance, high hardness and tensile strength, high yield strength beyond comparison, comparatively small specific gravity, reducing the weight of the single part, beautiful appearance, no rust, no cracks, resisting the chilliness, long service life, high yield of the aluminium alloy cold extrusion forming product, and low cost of the products.

A nano-tungsten carbide silver contact material and a preparation method thereof, wherein the tungsten carbide silver contact material is mainly composed of tungsten carbide powder, nickel powder, silver powder and stearic acid powder and is ball-milled to obtain a nano-WC/Ag composite powder, After reduction, pressing, sintering, re-pressing, and re-firing, nano-tungsten carbide silver electrical contacts are obtained. The weight ratio of tungsten carbide to silver is 40-80:20-60, and the particle size of the tungsten carbide phase is 50-500nm; The addition of the nickel powder is 0-2% of the mass percentage of the tungsten carbide powder; the addition of the stearic acid powder is 0.5-5% of the mass percentage of the tungsten carbide-silver-nickel mixed powder; the preparation method is: Weigh tungsten carbide powder and nickel powder, cemented carbide balls and alcohol according to the proportion and place them in a planetary high-energy ball mill for 12-72 hours. Take out the mixed powder and dry it, mix it with silver powder and stearic acid powder in a specific proportion and place it on a planetary ball mill. Milled in a high-energy ball mill for another 6-24 hours, the nano-WC/Ag composite powder obtained after ball milling is processed by reduction, pressing, sintering, re-pressing, and re-sintering to obtain uniform structure, high density, high hardness, and good electrical conductivity. , Nano-tungsten carbide silver electrical contacts with good anti-welding properties.

The invention relates to the technical field of steel bar production, in particular to a large bar induction tempering technology and a large bar induction tempering production line. The large bar induction tempering technology comprises the steps as follows: the curvature of a raw material of rolled steel bars is inspected, the raw material of the steel bars is continuously moved on a conveying roller table and conveyed to a multi-stage induction heating zone, the steel bars subjected to multi-stage induction heating are conveyed to a quenching device for quenching, the quenched steel bars are conveyed to a multi-stage tempering induction heating zone, the tempered steel bars are conveyed to a blanking cold bed for natural cooling, and the cooled steel bars are packaged and stored. The steel bars are driven by the conveying roller table to move forwards continuously, so that the steel bars are gradually heated stage by stage, the induction heating tempering quality of the steel bars is improved, bending deformation is small, the steel bars are moved slowly while being treated, the steel bars are uniformly heated and cooled and has uniform hardness, metallographic structure and mechanical performance and small scattering difference. The large bar induction tempering production line has the advantages as compared with the prior art.

The invention relates to a spheroidized annealing process for shortening the annealing cycle of hot rolled wire rods, belongs to the technical field of metal wire annealing process. The technical scheme of the spheroidized annealing process lies in that firstly, lamellar pearlites are heated to 770-790 DEG C, heat preservation is carried out for a certain time to enable the lamellar pearlite to be fused quickly, so that the undissolved carbide particles can promote the transformation of austenite into the spheroidized microscopic structure; the temperature is lowered to 710-730 DEG C, heat preservation is performed for 4-6 hours to enable the fused cementite to gather spherically, and along with the time extension of heat preservation, the rate of spheroidization of the cementite is gradually improved, and the uniformity is gradually improved. A slow three-stage cooling manner is adopted, so that the uniformity of the spheroidized structure is improved. According to the spheroidized annealing process for shortening the annealing cycle of hot rolled wire rods, the following advantages are achieved: the annealing effect is good, the technological process is simple, the annealing cycle is short, the production efficiency is high, and the cost is low. With the adoption of the spheroidized annealing process provided by the invention, the processed wire rods of fasteners are uniform in metallographic structure, high in toughness, high in malleability, low in harness, are suitable for subsequent moulding and processing forming, and the products are low in cold-forming cracking rate.

The invention relates to a hollow drill steel rolling technique, including the working procedures of medium frequency induction heating, perforating by two roller inclined rolling, reducing diameter by three roller-core inclined rolling, fixing diameter and molding by three-roller vertical rolling, and controlling and cooling, and its character: behind working procedure of the medium frequency induction heating, there is an industrial frequency soaking working procedure and the adopted device is an industrial frequency soaking furnace. It adds industrial frequency soaking working procedure to the steel rolling technique, ensuring the inner gold phase tissue of finished product is uniform; it improves hollow drill steel gold-phase tissue and eliminates the inner-surface thread of the central hole and the roll defect, prolongs the service life of the drill steel.

The invention discloses a preparation method for a silver cadmium oxide electrical contact. The method comprises the following steps of: forming a pressed blank in a die pressing mode by adopting silver cadmium alloy powder, wherein the relative density of the pressed blank is 65 to 80 percent; treating the formed pressed blank for 1 to 3 hours under the hydrogen atmosphere at the temperature of between 350 and 600 DEG C, putting the treated pressed blank into an oxidation furnace with oxygen pressure of 0.02 to 1.5MPa and temperature of 500 to 750 DEG C, and performing oxidation; for obtaining the silver cadmium oxide electrical contact with high compactness, sintering the internal oxidized blank at the temperature of between 700 and 900 DEG C in the air; and performing hot re-pressing on the blank at the temperature of between 500 and 900 DEG C, and thus obtaining an electrical contact product with relative density of over 99 percent. The silver cadmium oxide particles prepared by the method are fine and uniform in metallographic structure; and the method has the advantages of an internal oxidation process and does not produce a 'depleted oxide bright band'.

The invention discloses a continuous casting method for eliminating near-surface layer dendrite banded segregation of an alloy spring steel wire rod. The continuous casting method comprises the processes of continuous casting tundish molten steel superheat degree control, continuous casting billet withdrawal speed control, crystallizer electromagnetic stirring control, crystallizer water inlet flow control and vibration parameter control; the tundish molten steel superheat degree is controlled to be 15-25 DEG C through tundish electromagnetic induction heating equipment; a crystallizer electromagnetic stirring part is mounted on the middle lower part of a crystallizer, the electromagnetic stirring current intensity is 150-300 A, and the electromagnetic stirring frequency is 1.5-2.5 Hz; andhydraulic vibration is adopted, the amplitude is 2.3-2.7 mm, the frequency of vibration is 100-130 cpm, and liquid level fluctuation is controlled to be +/-2 mm. The alloy spring steel wire rod, produced through the continuous casting method, of phi 5.5-20 mm is free of near-surface layer dendrite banded segregation through dendrite corrosion detection, after heat treatment, metallographic structures on a surface layer are uniform and consistent, and thus spring early fatigue break caused by dendrite banded segregation is effectively prevented.

The invention provides a fully-automatic continuous heating furnace for bars and relates to the field of forging heating equipment. Through overcoming defects of a natural gas straight-flow furnace, the loading, furnace feeding and red material conveying of the bars for forging products are automatically finished, and the heating quality of the bars and the automation degree of equipment are improved. The fully-automatic continuous heating furnace for bars is characterized by sequentially comprising a storing and loading machine, a distributing and pushing machine, a natural gas heating furnace and a red material conveyer from front to rear according to an arrangement sequence. The working of the fully-automatic continuous heating furnace for bars, provided by the invention, is a continuous heating process, continuous forging can be realized, a periodic heating process of an old gas heating furnace is changed, the productivity is increased, natural gases are saved, and the production cost is reduced.

The invention provides a visual plugging evaluation device and a use method thereof. The device comprises a simulated wellbore mechanism, a simulated formation mechanism and a measuring mechanism which are sequentially connected. The simulated wellbore mechanism comprises a compressed gas source, a compressed gas pipeline and a vertically arranged slurry pipe which are sequentially connected. Thesimulated formation mechanism comprises a visual pipe and an outlet valve which are horizontally arranged and sequentially connected. The measuring mechanism is connected with the outlet valve. The visual plugging evaluation device simulates different pore formations through particle fillers with different diameters, pressurized plugging is performed by using the plugging slurry of certain centration, the plugging process and results of the plugging agent bridging in the pores are observed and the effect of the plugging formula is evaluated. According to the plugging evaluation device, the plugging process can be directly observed and monitored anytime so as to be convenient and easy to use.

The invention discloses a manufacturing process for a silver zinc oxide copper oxide electrical contact and an electrical contact product. In the manufacturing process, the electrical contact product is manufactured through smelting, ingot casting, hot extrusion, drawing into ally wires, forming of required specification of sheet through cold heading, then diffusion annealing and oxidation treatment. The electrical contact product produced by adopting the preparation method is characterized in that the electrical contact product is low in surface contact resistance, good in electrical property and arc extinguishing performance, high in welding resistance and good in combination property. The processing method is simple, the material utilization rate is high, the detrimental impurity is few, the production cost is low, and the production cycle is low. The economic benefit and social benefit are particularly obvious.

The invention belongs to the technical field of steel rod production and relates to an induction hardening and tempering production line. After a steel rod body enters a box, an all-around water sprayer achieves all-around quenching and cooling, so that the heated steel rod body can be quenched and cooled in an all-around manner, no quenching blind area exists, no soft spot exists, no soft zone exists, and deformation is tiny. A steel rod raw material is conveyed into a multi-grade quenching heating assembly to be heated, the heated steel rod is conveyed to a quenching cooling assembly to be quenched, the quenched steel rod is conveyed to the multi-grade tempering heating assembly, the tempered steel rod is conveyed to a cold bed through a discharging assembly, natural cooling is conducted, and packaging and storage are conducted. The steel rod is driven to continuously move frontwards through a conveying assembly, the steel rod is gradually heated in a graded manner, the induction heating and hardening and tempering quality is improved, and bending deformation is tiny; the steel rod is processed while slowly advancing, it is guaranteed that the steel rod is evenly heated and evenly cooled, the hardness, the metallographic structure and the mechanical property are uniform, and the scattering difference is small.

The invention discloses a preparation method of an additive-containing silver zinc oxide electrical contact material. The preparation method of the additive-containing silver zinc oxide electrical contact material comprises the following concrete steps: calculating usage amounts of the required metal zinc, metal additives and silver according to a ratio of a to-be-prepared silver zinc oxide electrical contact material, smelting one part of silver in a metallic silver form with the metal zinc and the metal additives, and atomizing to obtain silver-zinc alloyed powder; mixing the other part of silver in a silver nitrate form with the obtained silver-zinc alloyed powder, and then carrying out reaction on the obtained mixture and sodium hydroxide to obtain silver oxide and silver-zinc alloy composite powder; washing the obtained silver oxide and silver-zinc alloy composite powder to be neutral, drying, smashing, and oxidizing in the oxygen-containing atmosphere to obtain additive-containing silver zinc oxide composite powder; and moulding, sintering, repressing and resintering the obtained additive-containing silver zinc oxide composite powder, so that the additive-containing silver zinc oxide electrical contact material is obtained. A contact prepared by adopting the additive-containing silver zinc oxide electrical contact material has the advantages that a metallographic structure is more uniform, and the processability is better.

The invention discloses a spheroidizing annealing technology of a high-tenacity fastener wire rod. The spheroidizing annealing technology comprises the following steps: placing a fastener wire rod into a thermal treatment furnace, introducing a protective gas into the thermal treatment furnace, raising the temperature in the furnace to 720-740DEG C, and performing heat preservation for 1-3h; carrying out first-stage cooling: cooling the temperature in the furnace to 680-700DEG C at the speed of 10DEG C/h, and performing heat preservation for 2-4h; carrying out second-stage cooling: further reducing the temperature in the furnace to 630-650DEG C at the speed of 20DEG C/h; and carrying out third-stage cooling: naturally cooling the fastener wire rod to normal temperature. The fastener wire rod treated by adopting the technological method is uniform in metallographic structure, high in tenacity, high in ductility, low in hardness and suitable for subsequent high-difficulty repeated plastic machining forming, and the forming cracking rate of the product is low.

The invention discloses a production method of a phosphor copper ball for electroplating, and relates to a method which adopts a metallographic analysis method to control the quality of a phosphor copper ball for electroplating. The production method is characterized by adopting an up-drawn method; after the rolling of phosphor copper rods, metallographic analysis is carried out on the phosphor copper rods so as to judge whether the phosphor copper rods meet the preset metallographic structure analysis standards of finished phosphor copper rod on crystal particle fineness, tissue homogeneity, and compactness; the unqualified phosphor copper rods are returned to the rolling process by adopting the up-drawn method, and the rolling-judging-rolling process is continuously repeated until the phosphor copper rods meet the standards on crystal particle fineness, tissue homogeneity, and compactness so as to finish the preparation of phosphor copper balls. The production method utilizes metallographic analysis to observe the crystal particle size of phosphor copper ball, and has the advantages of directness, simplicity, and visualization. The prepared phosphor copper ball is used as a positive pole material for electroplating, and has the advantages of uniform and compact metallographic structure; moreover the fineness of the crystal particle size is strictly controlled to avoid the existence of crude and big crystal particles, and thus the consumption amount of phosphor copper ball during the electroplating process is effectively reduced.

The invention belongs to the field of contact material manufacturing and particularly relates to a preparation method of a copper-chromium contact material. The preparation method comprises the following steps of mixing a part of copper powder as inductive copper powder with chromium powder, conducting ball milling to obtain ball-milled powder under the vacuum condition, adding the remaining copper powder to be mixed evenly to obtain mixed powder; pressing the mixed powder into a blank, pulling the pressed blank into a crucible and putting a copper sheet on the pressed blank; putting the crucible in a vacuum sintering furnace to be sintered and infiltrated and obtaining the copper-chromium contact material after annealing, wherein the chromium content of the material is 25-50 wt%. The copper-chromium contact material prepared through solid phase sintering and liquid phase copper infiltration is uniform in structure. Cr particles are nearly spherical and small in size. The material is good in compactness and low in gas content.

The present invention relates to a lead-free solder for a soldering which is characterized in that the solder consists of materials with the following weight percentage: Cu from 0.1 percent to 1.0 percent, Ni from 0.1 percent to 0.2 percent, Ce from 0.01 percent to 0.10percent, Bi from 0.05percent to 2.0percent, Pr or/and Nd from 0.01percent to 0.10percent and the rest being Sn. The lead-free solder of the present invention, belonging to the environmental protecting products, has the advantages and effects of such as an anti-oxidation property, a mechanical property and corrosion resistance which can improve the performance of the solder, a uniform metallographic organization, refined grain, a good product quality, low cost and a proper reduction of the melting point.