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Manufacturing method of electrical connector

An electrical connector, glass insulation technology, applied in the direction of connection, assembly/disassembly of contacts, circuit/collector parts, etc., can solve the problem of reduced metal-glass-ceramic sealing performance, unsatisfactory bonding effect, and easy aging Deformation and other problems, to achieve the effect of reducing the possibility of air leakage, excellent high temperature and high pressure resistance, and not easy to age

Active Publication Date: 2020-05-26
绵阳鼎圣机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the performance of glass and / or ceramic sintered products in the prior art cannot fully meet the high temperature and high pressure conditions, especially the combination effect of metal materials with glass and ceramic sintering is not ideal, resulting in metal- The sealing performance of glass-ceramics is reduced, and leakage occurs. In addition, the existing through-wall sealed connector needs to be filled with high-temperature-resistant insulating glue to form an insulating protective layer after sintering. However, the high-temperature-resistant insulating glue currently used has high-temperature resistance. It cannot fully meet the high temperature and high pressure conditions, and it is very easy to age and deform after a period of use

Method used

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  • Manufacturing method of electrical connector
  • Manufacturing method of electrical connector
  • Manufacturing method of electrical connector

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] A method for preparing an electrical connector, comprising the steps of:

[0030] Step 1. Assemble the metal shell with the sealing hole on the sealing mold, then put the glass insulating tube and the ceramic insulating tube into the sealing hole at intervals in sequence, and then put the conductor pin into the glass insulating tube and the ceramic insulating tube after pressing tightly. In the ceramic insulating tube; the two ends of the sealing hole of the metal shell are provided with grooves;

[0031] Step 2. Seal the structure assembled in step 1 with a sealing mold box, sinter in a high-temperature sintering furnace at 980° C., and obtain an initial electrical connector after sintering; treat the initial electrical connector with an oxide layer;

[0032] Step 3: Fill the grooves at both ends of the sealing hole of the initial electrical connector with high-temperature-resistant insulating glue, and cure at room temperature for 12 to 24 hours to form an insulating ...

Embodiment 2

[0038] A method for preparing an electrical connector, comprising the steps of:

[0039]Step 1. Assemble the metal shell with the sealing hole on the sealing mold, then put the glass insulating tube and the ceramic insulating tube into the sealing hole at intervals in sequence, and then put the conductor pin into the glass insulating tube and the ceramic insulating tube after pressing tightly. In the ceramic insulating tube; the two ends of the sealing hole of the metal shell are provided with grooves;

[0040] Step 2. Seal the structure assembled in step 1 with a sealing mold box, and sinter it in a high-temperature sintering furnace at 1000 ° C. After sintering, the initial electrical connector is obtained; the initial electrical connector is treated with an oxide layer;

[0041] Step 3: Fill the grooves at both ends of the sealing hole of the initial electrical connector with high-temperature-resistant insulating glue, and cure at room temperature for 12 to 24 hours to form...

Embodiment 3

[0047] The sizes of the glass insulating tubes and the ceramic insulating tubes are the same; the order in which the glass insulating tubes 2 and the ceramic insulating tubes 3 are sequentially inserted into the sealing holes is as follows: 2 glass insulating tubes and 1 ceramic insulating tube , 2 glass insulating tubes and 1 ceramic insulating tube; the tubes repeat the above loading sequence until the sealing holes are filled; figure 2 and image 3 As shown, the side wall of the glass insulating tube 2 in contact with the ceramic insulating tube 3 is uniformly provided with a plurality of depressions 21; the side wall of the ceramic insulating tube 3 in contact with the glass insulating tube 2 is evenly provided with A plurality of concave portions 21 are matched with convex portions 31 . In this way, by increasing the concave-convex joint structure of the glass insulating tube and the ceramic insulating tube, the bonding degree of the glass and ceramics is improved, and ...

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Abstract

The invention discloses a preparation method for an electric connector, and the method comprises the steps: assembling a metal housing with a sealing connection hole on a sealing connection die, installing a glass insulating tube and a ceramic insulating tube into the sealing connection hole at an interval, and installing conductor pins into the glass insulating tube and the ceramic insulating tube after compression; sealing the assembled structure through a sealing die box body, carrying out the sintering through a high-temperature sintering furnace, and obtaining an initial electric connector after sintering; carrying out the oxide processing of the initial electric connector; pouring high-temperature-resistant insulating glue into the grooves at two ends of the sealing connection hole of the initial connector, carrying out the room temperature solidification, and forming an insulating protection layer. The high-temperature-resistant insulating glue prepared in the invention can achieve the sealing of two ends of the electric connector, thereby preventing the external moisture and impurities from polluting the glass insulating tube and the ceramic insulating tube. Meanwhile, an insulating protection layer formed by the high-temperature-resistant insulating glue is excellent in high-temperature and high-voltage resistance, and is not liable to be aged after long-time use.

Description

technical field [0001] The invention relates to the field of preparation of electric connectors, in particular to a preparation method of the electric connector. Background technique [0002] In some fields such as the energy industry, geothermal and nuclear explosions, many of them involve high-pressure conditions, even high-temperature and high-pressure conditions. In order to ensure the reliable operation of electronic equipment, an airtight container must be provided to separate the above-mentioned high-pressure or high-temperature and high-pressure environment, and a sealed through-wall connector should be installed on the container partition wall for electrical connection with ground electronic equipment. Among the above-mentioned through-wall sealed connectors, relevant professional manufacturers and institutions at home and abroad have successfully developed many types and structures of products and their manufacturing technologies, among which glass and / or ceramic s...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01R43/00H01R43/20H01R43/24C09J163/00C09J11/04C09J11/06C09J11/08
CPCC08K2003/2241C08K2201/011C08K2201/014C08L2201/08C08L2205/035C09J11/04C09J11/06C09J11/08C09J163/00H01R43/005H01R43/20H01R43/24C08L61/06C08L3/06C08K13/06C08K3/34C08K3/22Y02P20/54
Inventor 刘帆李丽
Owner 绵阳鼎圣机械有限公司
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