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Manufacturing method of slab

A slab, organic binder technology, applied in the field of slab manufacturing, can solve the problems of reduced waste, high machine wear, and increased product size flexibility

Active Publication Date: 2021-10-01
INNOVATIVE STONE TECH BV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Such technologies will require less capital investment, have higher productivity, and will result in reduced waste, avoidance of toxic chemicals, and increased flexibility in product size
However, such attempts have proven unsuccessful because the machine wear is too high at high concentrations of hard coarse minerals for the manufacture of high quality end products, and at such low binder levels in a continuous process Degassing the finished product to a final product without porosity has been shown to be infeasible

Method used

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  • Manufacturing method of slab
  • Manufacturing method of slab
  • Manufacturing method of slab

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0068] Example 1 [Sample IBQ 111]

[0069] A mixture of 21% by weight of thermosetting resin (50% epoxidized linseed oil (Epoxidised LinseedOil, ELO) + 46% methylhexahydrophthalic anhydride (MHHPA) + 3% 2-methylimidazole (MeIm) Alcohol mixture + 1% GLYMO) was mixed with 25 wt% Quartz powder 45 (fine) and 19 wt% Quartz 63-200 granules (coarse) and 35 wt% Quartz 200-500 granules (coarse) and heated to 60°C. An amount of 10 g of the hot mixture was transferred to a heated mold (60° C.) and mixed with 0.3 g of woven glass fiber mat (300 g / m 2 ), and 5 g of dry heat (60° C.) quartz 500-800 granules (coarse) were added onto the glass fibers. The hot product was pressed to > 50 bar for 4 minutes and cured at 140°C for 1 hour, then cooled to ambient temperature. Hardness was measured according to ASTM D2583-07 after cooling for at least 1 hour and found to be 79.8. This example is shown as IBQ 111 in the table.

Embodiment 2

[0070] Example 2 [Sample IBQ 117]

[0071] A mixture of 21% by weight thermosetting resin (50% ELO + 46% MHHPA + 3% MeIm / alcohol mixture + 1% GLYMO) was mixed with 25% by weight of Quartz powder 45 (fine) and 19% by weight of Quartz 63-200 particles (coarse ) and 35% by weight of quartz 200-500 particles (coarse) were mixed and heated to 60°C. An amount of 10 g of the hot mixture was transferred to a heated mold (60° C.) and mixed with 0.3 g of woven glass fiber mat (300 g / m 2 ), and 7 g of dry heat (60° C.) quartz 500-800 granules (coarse) were added onto the glass fibers. The hot product was pressed to > 50 bar for 4 minutes and cured at 140°C for 1 hour, then cooled to ambient temperature. The hardness was measured according to ASTM D2583-07 and found to be 78 after cooling for at least 1 hour. This example is shown as IBQ 117 in the table.

Embodiment 3

[0072] Example 3 [Sample IBQ 86]

[0073] A 23% by weight mixture of thermosetting resins (50% ELO+46% MHHPA+3% 1,4-diaza-bicyclo-[2,2,2]octane (DABCO) / alcohol mixture+1% GLYMO ) was mixed with 26% by weight of Quartz powder 45 (fine) and 20% by weight of Quartz 63-200 particles (coarse) and 31% by weight of Quartz 200-500 particles (coarse) and heated to 60°C. A quantity of hot mixture was transferred to a hot mold (60°C), pressed to > 50 bar for 4 minutes, and cured at 140°C for 1 hour, then cooled to ambient temperature. Hardness was measured according to ASTM D2583-07 after cooling for at least 1 hour and found to be 47.5. This example is shown as IBQ 86 in the table.

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Abstract

The present invention relates to a method for the manufacture of slabs containing solid fillers and organic binders. In more detail, the method includes a method of manufacturing a slab having a front layer and a rear layer, the slab comprising a filler, an organic binder and an additive, the method comprising mixing a starting material comprising a filler, an organic binder and an additive. raw material, heating, forming, pressing and cooling. The method additionally relates to a slab obtained according to the method.

Description

technical field [0001] The present invention relates to a method for the manufacture of slabs containing solid fillers and organic binders. In more detail, the method includes mixing, shaping, pressing and cooling of starting materials containing solid fillers, organic binders and additives. The method additionally relates to a slab obtained according to the method. Background technique [0002] Manufacturing methods for slabs are known from the prior art. For example, international application WO 2005 / 014952 (corresponding to US2006119002) relates to thin, i.e. 3.5 to 6mm thick, layered, reinforced slabs consisting of two outer layers and at least one resistant middle layer , wherein said outer layer and said at least one intermediate layer consist of the same permanently hardened mix comprising an inert material and a binding resin. The main body of the intermediate layer is a fiber layer in which the linear elements or filaments are made of glass. The mixture forming ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B40/02C04B26/06C04B26/10C04B20/00C04B111/00C04B14/04C04B14/06C04B14/22C04B14/28C04B14/30C04B26/18C04B26/14B29C67/24B29L31/10
CPCB29C43/003C04B26/06C04B26/10C04B26/18C04B2111/00413C04B2111/00612B29L2031/10B29C67/243C04B14/043C04B14/06C04B14/22C04B14/26C04B14/28C04B14/303C04B20/0096C04B40/0259C04B40/0268
Inventor L·W·范格拉非兰德E·舍恩维尔德A·K·范赫登
Owner INNOVATIVE STONE TECH BV