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Flame cutting process of medium and high carbon steel plate

A technology of flame cutting and flame cutting machine, which is applied in the field of steel plate manufacturing, can solve the problems of high defective rate and easy cracks, etc., and achieve the effect of low cost, reducing industrial production cost and good benefit

Inactive Publication Date: 2018-05-18
高伟红
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The extra-thick steel plate flame cutting process is a relatively advanced representative process of traditional flame cutting, but the process has an obvious defect that the steel plate after the flame cutting process is cooled to room temperature due to The cooling is relatively rapid, and it is bound to be prone to cracks, which will lead to a high rate of defective products. Therefore, it is still necessary to propose a new flame cutting process to achieve the control of the entire flame cutting process and achieve the desired purpose.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The cutting object of the present embodiment is a steel plate with a thickness of 50mm and a material of 45#.

[0027] Input the 45# thickness 50mm into the CNC flame cutting machine as the cutting parameters, place the steel plate to be cut on the CNC flame cutting machine, the surface of the steel plate to be cut is perpendicular to the cutting nozzle of the CNC flame cutting machine, the cutting nozzle is perpendicular to the surface of the steel plate, and cut The height of the nozzle from the surface of the steel plate is set to 25mm, and the cutting point is set at the right angle between the surface of the steel plate to be cut and the side, and the flame intensity of the cutting nozzle is adjusted so that the length of the secondary flame reaches the bottom of the steel plate to be cut. After reaching the set preheating time, turn on the cutting oxygen, and when the slag flows down along the edge, move the cutting nozzle forward, and when the slag is discharged f...

Embodiment 2

[0032] The cutting object of this embodiment is a steel plate with a thickness of 150mm and a material of 40Cr.

[0033]Input the 40Cr thickness of 150mm into the CNC flame cutting machine as the cutting parameter, place the steel plate to be cut on the CNC flame cutting machine, the surface of the steel plate to be cut is perpendicular to the cutting nozzle of the CNC flame cutting machine, the cutting nozzle is perpendicular to the surface of the steel plate, the cutting nozzle The height from the surface of the steel plate is set to 28mm, and the cutting start point is set at the right angle between the surface of the steel plate to be cut and the side, and the flame intensity of the cutting nozzle is adjusted so that the length of the secondary flame reaches the bottom of the steel plate to be cut. Preheat at the cutting point before cutting After reaching the set preheating time, turn on the cutting oxygen, and when the slag flows down along the edge, move the cutting nozz...

Embodiment 3

[0038] The cutting object of this embodiment is a steel plate with a thickness of 250mm and a material of 40Cr.

[0039] Input the 40Cr thickness of 250mm into the CNC flame cutting machine as the cutting parameters, place the steel plate to be cut on the CNC flame cutting machine, the surface of the steel plate to be cut is perpendicular to the cutting nozzle of the CNC flame cutting machine, the cutting nozzle is perpendicular to the surface of the steel plate, and the cutting nozzle The height from the surface of the steel plate is set to 28mm, and the cutting start point is set at the right angle between the surface of the steel plate to be cut and the side, and the flame intensity of the cutting nozzle is adjusted so that the length of the secondary flame reaches the bottom of the steel plate to be cut. Preheat at the cutting point before cutting After reaching the set preheating time, turn on the cutting oxygen, and when the slag flows down along the edge, move the cuttin...

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Abstract

The invention discloses a flame cutting process of a medium and high carbon steel plate, and belongs to the technical field of steel plate manufacturing. The process aims at ensuring the steel plate cutting face quality. A numerical control flame cutting machine is adopted, after a steel plate to be cut is placed on the numerical control flame cutting machine, the surface of the steel plate to becut is perpendicular to a cutting nozzle of the numerical control flame cutting machine, the cutting nozzle is perpendicular to the surface of the steel plate, the height between the cutting nozzle and the surface of the steel plate is 25 to 30 mm, according to the steel plate thickness value, cutting parameters are set, the right-angle position formed through the surface of the steel plate to becut and the side face serves as the cutting point, the flame strength of the cutting nozzle is adjusted, the length of secondary flames reaches the bottom of the steel plate to be cut, before cutting,preheating is carried out at the cutting point, after the set preheating time is achieved, cutting oxygen is opened, when slag to be melted flows downwards along the edge, the cutting nozzle is movedforwards, when the slag is discharged from the bottom, the moving speed of the cutting nozzle is increased to be normal, and after the steel plate is cut, stacking for slow-cooling or high-temperature tempering is carried out. The flame cutting process is used for cutting the medium and high carbon steel plate with the thickness of 50 to 250 mm.

Description

technical field [0001] The invention belongs to the technical field of steel plate manufacturing, in particular to a flame cutting process for medium and high carbon steel plates. Background technique [0002] Medium-high carbon steel and alloy steel are prone to cracks after flame cutting and cooling to room temperature. This crack is caused by the sum of thermal stress plus tissue stress greater than the breaking strength of the material. Using optical microscope, scanning electron microscope and energy spectrum analysis to analyze the cutting cracks of steel plate, the results show that the cutting cracks of steel plate are mainly in the process of being cut by oxygen, which is equivalent to heating the steel to the critical point AC3 (When the hypoeutectoid steel is heated, all ferrite is transformed into austenite temperature) above, and the critical cooling rate is greater than V after heat preservation, then this process has actually quenched the steel, and the cuttin...

Claims

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Application Information

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IPC IPC(8): B23K7/00
CPCB23K7/00B23K7/008
Inventor 高伟红
Owner 高伟红
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