Thermal treatment method for carrying out carburizing and quenching on low-carbon alloy steel workpiece

A technology of low carbon alloy steel and heat treatment method, applied in metal material coating process, coating, solid-state diffusion coating and other directions, can solve the problems of reducing the surface hardness of the product, increasing the deformation of the product, and a large amount of carbides in the product. The effect of reducing carbide and improving performance

Active Publication Date: 2018-07-13
湖南特科能热处理有限公司
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  • Summary
  • Abstract
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  • Application Information

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Problems solved by technology

[0006] This process has the following disadvantages: 1. When the low-carbon alloy steel is lower than 500 °C after carburizing, the product is prone to generate a large amount of carbides, and the product is prone to fracture when there are a large number of carbides.
2. When the carburizing carburizing potential is high, it will also bring the danger of excessive carbides
3. If the temperature of quenching and heat preservation is too low, it is difficult to improve the core hardness of the product and reduce the service life of the product, while the temperature is too high will increase the paralysis of the product surface, reduce the surface hardness of the product, and increase the hardness of the product. Deformation of large products

Method used

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  • Thermal treatment method for carrying out carburizing and quenching on low-carbon alloy steel workpiece

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Embodiment 1

[0042] Carburizing and quenching the large internal gear ring produced by a certain company. The material is 18CrNiMo. After the preliminary heat treatment and rough machining of the company, the product is first cleaned on the surface. After cleaning the product, the product is not The surface of the working face shall be treated with anti-seepage treatment. Carburizing process such as figure 1 As shown, the equipment is processed in a well-type carburizing furnace. The carburizing temperature is 920±5°C. First, after heating to temperature, keep it warm for 40 minutes to make the overall temperature of the product uniform. Then carburizing treatment is carried out at 920°C±5°C, the time is set to 1200 minutes, the carbon potential needs to be adjusted to 1.0±0.05%, and then diffusion treatment is carried out at the same temperature, and the setting time is 800 minutes (the time ratio of carburization and diffusion is 3:2), the carbon potential needs to be adjusted to 0.7±0....

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Abstract

The invention discloses a thermal treatment method for carrying out carburizing and quenching on a low-carbon alloy steel workpiece. The thermal treatment method comprises the steps that (1) after thesurface of the workpiece is cleaned, non-working surfaces of the workpiece are subjected to anti-seepage treatment; (2) after the workpiece is heated to a certain temperature, the temperature is maintained for a certain time, and then, the workpiece is subjected to carburizing treatment and diffusion treatment at the temperature; (3) then, the workpiece is cooled, and quenching is maintained; (4)a part is directly discharged and air-cooled; (5) after carbon layer turning and stress release tempering, the workpiece is quenched; (6) the workpiece is quenched in oil; and (7) finally, secondarylow-temperature tempering is carried out. According to the thermal treatment method, the workpiece processed and manufactured through low-carbon alloy steel is subjected to surface carburizing treatment, so that surface hardness of the workpiece is improved, carbide of a product is decreased, and the service life of the product is prolonged; besides, the carburizing and quenching technology of theproduct is improved, so that utilization performance of the product is improved; and the problem that the service life and utilization performance of the product are affected as carbide is redundantand too large in a traditional thermal treatment technology is solved, retained austenite on the surface of the product is decreased as much as possible under the precondition that performance of theproduct is guaranteed, and deformation of the product is controlled.

Description

technical field [0001] The invention relates to a heat treatment method for low-carbon alloy steel workpieces, in particular to a heat treatment method for carburizing and quenching low-carbon alloy steel workpieces. Background technique [0002] As we all know, the inner gear ring is a key component in mechanical equipment. It has the advantages of accurate transmission, compact structure, long service life, etc., and plays a key role in mechanical synchronization. This makes the precision of the inner gear ring extremely high, and the slight deviation of the inner gear ring's precision has a huge impact on the mechanical equipment. [0003] For a large internal gear ring, the surface load is relatively large when it is working, so the requirements for its surface hardness are very high, and the depth of the hardened layer is required to be deep. When the workpiece is working, the toughness of its core is very high, and the core of the product must also have sufficient str...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C8/22C23C8/80C23C8/04C21D1/18
CPCC21D1/18C23C8/04C23C8/22C23C8/80
Inventor 郭亮乾杉山辉阳
Owner 湖南特科能热处理有限公司
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