An Ultrasonic Vibration Assisted Rolling Method for Production of Low Residual Stress Aluminum Alloy Strip

A technology of aluminum alloy strip and ultrasonic vibration, which is applied in metal rolling, metal rolling, manufacturing tools, etc., can solve the problems of high production cost, increased production cost, and increased difficulty in mold design and repair, so as to improve the quality of aluminum alloy stamping. performance, effect of low residual stress

Active Publication Date: 2019-07-30
康硕(山西)低应力制造系统技术研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for aluminum alloy plate and strip products, it has greater springback than steel materials during the stamping process, which increases the difficulty of mold design and repair during the production process, and undoubtedly further increases production costs
At present, although many countries have successively produced all-aluminum automobiles, the production cost of automobiles made of aluminum alloys is much higher than that of automobiles made of steel materials.

Method used

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  • An Ultrasonic Vibration Assisted Rolling Method for Production of Low Residual Stress Aluminum Alloy Strip
  • An Ultrasonic Vibration Assisted Rolling Method for Production of Low Residual Stress Aluminum Alloy Strip
  • An Ultrasonic Vibration Assisted Rolling Method for Production of Low Residual Stress Aluminum Alloy Strip

Examples

Experimental program
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Effect test

Embodiment 1

[0026] To produce 0.5mm low residual stress AA6061 aluminum alloy strip, the steps are as follows:

[0027] The first step: using the aluminum alloy AA6061 medium and heavy plate as the raw material, the initial thickness of the rolled piece is 3mm, and the aluminum alloy is continuously cold-rolled. The thickness of the cold-rolled product is 0.5mm, and the residual stress inside the rolled piece is 120MPa.

[0028] Step 2: Pass the cold-rolled strip through three consecutive guide rolls with ultrasonic vibration function. The three ultrasonic guide rollers have a diameter of 150mm.

[0029] Step 3: The vibration frequency of the ultrasonic guide roller 1 is set to 200KHZ, the vibration frequency of the ultrasonic guide roller 2 is set to 500KHZ, and the vibration frequency of the ultrasonic guide roller 3 is set to 300KHZ.

[0030] Step 4: Crimp the product to produce a high-quality aluminum strip with low residual stress. After testing, the residual stress inside the produ...

Embodiment 2

[0032] To produce low residual stress AA1050 aluminum alloy foil with a thickness of 25 μm, the steps are as follows:

[0033] The first step: using aluminum alloy AA6061 medium and heavy plate as raw material, the initial thickness of the rolled piece is 30 μm, and the aluminum alloy is subjected to single-stand cold rolling, the thickness of the cold-rolled product is 25 μm, and the residual stress inside the rolled piece is 50 MPa.

[0034] Step 2: Pass the cold-rolled strip through three consecutive guide rolls with ultrasonic vibration function. The three ultrasonic guiding rollers have a diameter of 100mm.

[0035] Step 3: The vibration frequency of the ultrasonic guide roller 1 is set to 80KHZ, the vibration frequency of the ultrasonic guide roller 2 is set to 100KHZ, and the vibration frequency of the ultrasonic guide roller 3 is set to 80KHZ.

[0036] Step 4: Crimp the product to produce a high-quality aluminum alloy foil with low residual stress. After testing, the ...

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Abstract

The invention discloses an ultrasonic vibration auxiliary rolling method for producing a low-residual-stress aluminum alloy strip. The aluminum alloy strip or a medium-thickness plate serves as a rawmaterial for cold rolling (cold continuous rolling or single-rack cold rolling), a cold-rolled product passes through three continuous guide rollers with the ultrasonic vibration function, the three ultrasonic guide rollers are the same in diameter, the first ultrasonic guide roller and the third ultrasonic guide roller are located at the same height position, the second ultrasonic guide roller islocated above the position between the first ultrasonic guide roller and the third ultrasonic guide roller, and the vibration frequency range of the ultrasonic guide rollers is 20 KHZ-30 MHZ; and after the rolled product passes through the ultrasonic guide roller set, the inner residual stress of a rolled piece is reduced by 75% or above, low product residual stress is achieved, the product is rolled, and then, the high-quality and low-residual-stress aluminum alloy strip or foil product can be produced. By means of the ultrasonic vibration auxiliary rolling method, aluminum alloy strip low residual stress can be achieved, and important application prospects are achieved in the fields of automobile lightweight, electronic packaging, food protection and the like.

Description

technical field [0001] The invention belongs to the technical field of metal material rolling, in particular to an ultrasonic vibration-assisted rolling method for producing low residual stress aluminum alloy strips. Background technique [0002] At present, the lightweight of automobiles has attracted widespread attention from the international community, and people are committed to reducing the weight of automobiles through various processes and technologies. Because, as the weight of the car decreases, the energy consumption of the car will be greatly reduced. [0003] One of the ways to reduce the weight of cars is to use high-strength aluminum alloy materials instead of steel plates. Compared with steel, the density of aluminum alloy is greatly reduced. However, for aluminum alloy plate and strip products, it has greater springback than steel materials during the stamping process, which increases the difficulty of mold design and repair during the production process, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/28B21B3/00B21B45/00
CPCB21B1/28B21B3/00B21B45/00B21B2003/001
Inventor 喻海良赵兴
Owner 康硕(山西)低应力制造系统技术研究院有限公司
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