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Full-automatic ultrasonic flexible welding device

A welding device and ultrasonic technology, applied in auxiliary devices, welding equipment, welding equipment and other directions, can solve the problems of slow production speed, high labor intensity, affecting the quality of workpieces, etc., to improve processing efficiency, improve welding efficiency, and reduce labor consumption. Effect

Pending Publication Date: 2018-08-24
TIANJIN HUARUIYUAN TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, hot-melt welding machines are used for welding. When working, the welding head molds are selected according to the model of the door inner panel. Since there are many models of the door inner panel, there are also many welding head molds, which increases the production cost. In addition, the hot-melt The welding quality is poor, and the hot-melt welding head is prone to failure. Manual repair welding is required, and the efficiency is low.
Some also use ultrasonic welding machines to weld plastic parts, but only some small workpieces can be designed for assembly line welding production. For some larger welding molds, one machine only processes one kind of workpiece. If each needs Welding products are one-to-one corresponding to a set of welding equipment, so the investment cost is relatively high. After the product is discontinued, the corresponding welding equipment will basically be out of service.
Moreover, the workpiece needs to be manually moved when the parts are assembled, which is easy to bump into the workpiece, which affects the quality of the workpiece, and the labor intensity is high and the production speed is slow.

Method used

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Examples

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Effect test

Embodiment 1

[0028] Such as figure 1 As shown, the embodiment of the present application provides a fully automatic ultrasonic flexible welding device, including a welding production line, a three-dimensional storage warehouse 6, a robot handling mechanism 7, and a safety fence 8. The robot handling mechanism 7 is located between the three-dimensional storage warehouse 6 and the welding production line. Between, the welding production line, the three-dimensional storage warehouse 6, and the robot handling mechanism 7 are located in the safety fence 8; the welding production line is used to weld the parts to be welded; the robot handling mechanism 7 is used to replace the pallet; the safety fence is used To ensure the safety of operation; the three-dimensional storage warehouse 6 is used to store pallets.

Embodiment 2

[0030] In the embodiment of the present invention, the welding production line includes two elevators 1 with the same structure, a conveying mechanism, and a tray 10 for placing parts to be welded. The elevators 1 are located at both ends of the conveying mechanism. Driven by the hoist and conveying mechanism.

[0031] Among them, such as Figure 2-5 As shown, the hoist 1 includes a hoist frame 1-1, a hoist power mechanism 1-2, a counterweight mechanism 1-3, and a tray conveying mechanism 1-4, and the hoist power mechanism 1-2 is arranged on the hoist On the upper part of the machine frame 1-1, the counterweight mechanism 1-3 is arranged inside the left side of the hoist frame 1-1, and the pallet conveying mechanism 1-4 is arranged inside the right side of the hoist frame 1-1.

[0032] Wherein, the hoist power mechanism 1-2 includes a hoist motor 1-21 and a hoist shaft 1-25, and the hoist motor 1-21 is fixedly connected to the hoist frame 1-1 through a motor connection plate ...

Embodiment 3

[0049] In the embodiment of the present invention, such as Figure 10 As shown, the robot transport mechanism 7 includes a transport robot 7-1, a transport robot base 7-2, a ground rail 7-3, a robot drive rack 7-4, and a robot drive motor 7-5. The transport robot 7- 1 The robot base 7-2 is slidingly connected to the ground rail 7-3, the robot drive rack 7-4 is arranged laterally on the ground rail 7-3, and the robot drive motor 7-5 is installed on the transport robot 7- 1, the drive shaft of the robot drive motor 7-5 is equipped with a gear used in conjunction with the robot drive rack 7-4, and drives the robot drive rack 7-4 through relative movement with the robot drive rack 7-4. The transfer robot 7-1 moves on the ground rail 7-3.

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Abstract

The invention discloses a full-automatic ultrasonic flexible welding device which comprises a welding production line, a stereoscopic repository, a robot carrying mechanism and a safety fence. The robot carrying mechanism is located between the stereoscopic repository and the welding production line, and the welding production line, the stereoscopic repository and the robot carrying mechanism arelocated in the safety fence. The welding production line is used for welding a component to be welded, the robot carrying mechanism is use for replacing trays, the safety fence is use for ensuring operation safety, and the stereoscopic repository is used for storing the trays. The full-automatic ultrasonic flexible welding device comprises the welding production line, the stereoscopic repository and the robot carrying mechanism, the robot carrying mechanism is located between the stereoscopic repository and the welding production line, and the device is high in working efficiency and capable of being conveniently applied and popularized in industry.

Description

technical field [0001] The invention relates to the technical field of automobile interior decoration processing equipment, in particular to a fully automatic ultrasonic flexible welding device. Background technique [0002] The car door panel is one of the important parts of the car. The inner panel of the automobile door includes multiple parts made of plastic or fiber materials, and each part needs to be welded and assembled on the inner panel of the door during production. At present, hot-melt welding machines are used for welding. When working, the welding head molds are selected according to the model of the door inner panel. Since there are many models of the door inner panel, there are also many welding head molds, which increases the production cost. In addition, the hot-melt The welding quality is poor, and the hot-melt welding head is prone to failure, requiring manual repair welding, which has low efficiency. Some also use ultrasonic welding machines to weld pl...

Claims

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Application Information

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IPC IPC(8): B23K20/10B23K37/047B23K37/02
CPCB23K20/10B23K37/0252B23K37/047
Inventor 邵月华张铁刚房巍李春月
Owner TIANJIN HUARUIYUAN TECH
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