A planar LED epitaxial structure based on gallium arsenide substrate and its manufacturing method

An epitaxial structure and gallium arsenide technology, which is applied in the field of planar LED epitaxial structure and its production, can solve the problems of lowering product reliability, falling off of light-emitting units, and difficulty in connecting P-type layers, so as to achieve the effect of current isolation

Active Publication Date: 2020-08-07
江西锐芯微电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] (1) Cutting is used to form the isolation of the light-emitting unit. During the cutting process, there are cracks, contamination, damage, etc. on the material of the light-emitting unit by the cutting knife, so that the light-emitting unit becomes invalid;
[0009] (2) The material is attached to the silicon wafer substrate in the form of adhesion before cutting and isolation. On the one hand, it increases the technical operation steps, and at the same time, there is also the possibility of weak adhesion during the bonding process, which may cause the light-emitting unit to fall off. Sex, reducing the reliability of the product;
"method, cut the P-type layer of the row block to form the independence of the P-type region of the light-emitting unit, but this operation is also easy to cause the GaAs substrate material used as the N-type connection to detach, thereby destroying the matrix. N type row connection
[0011] (4) Due to the cutting method, the depth that the connection of the P-type electrode needs to cross is the thickness of the material itself, generally reaching about 200um, and the width is the width of the cutting blade. This channel not only limits the micro-led The unit size of the display array also makes it extremely difficult to make the connection of the P-type layer by the general metal coating method
[0016] However, when thicker GaP is used for micro-LED display, since the GaP layer is transparent, more side light appears, which makes the unit light-emitting pixel interface of LED micro-display blurred (the light-emitting interface of the pixel is not clear)
On the other hand, the thicker GaP layer 106 and AlInP layer 105 increase the difficulty of isolating the P plane. In the ZL101625981A patent, cutting is used for isolation. Damage to epitaxial luminescent materials such as contamination
[0017] It can be seen from the above prior art background that in the prior art LED epitaxial material structure, since the GaAs substrate is integrally conductive, it is difficult to cut and form independently controllable pixel units of the LED matrix while making the addressing of the single elements in the matrix. circuit
At the same time, due to the thick thickness of the GaP light guide layer, there is also the problem of light crossing on the side of the adjacent unit after cutting.

Method used

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  • A planar LED epitaxial structure based on gallium arsenide substrate and its manufacturing method
  • A planar LED epitaxial structure based on gallium arsenide substrate and its manufacturing method
  • A planar LED epitaxial structure based on gallium arsenide substrate and its manufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0049] S1: Take a 2-inch N-type GaAs substrate, crystal orientation 0 >, the thickness is about 290um, using sulfuric acid: water: hydrogen peroxide = 3:1:1, at a temperature of 45 ° C, chemical cleaning is carried out in the mixture for 2Min, then rinsed with deionized water, and dried with nitrogen after 10Min.

[0050] S2: Put the gallium arsenide substrate prepared in step S1 into the MOCVD epitaxy furnace to grow an N-type GaAs buffer layer with a thickness of about 0.3-1.0um and a carrier concentration of about (1-8)×10 17 , The N-type GaAs buffer layer is used to achieve lattice matching with the GaAs substrate, and provides a fresh interface for the next growth; the N-type GaAs buffer layer is also a GaAlAs buffer layer.

[0051] S3: Grow a P-type GaAs epitaxial layer on the N-type GaAs buffer layer, the thickness of which is in the range of 0.5-2um and the carrier concentration in the range of (1-10)×10 17 . The P-type GaAs layer may also be a P-type GaAlAs layer or ...

Embodiment 2

[0058] S1: Take a 2-inch high-resistance GaAs substrate, the crystal orientation is , the thickness is about 250um, and sulfuric acid: water: hydrogen peroxide = 3:1:1, at 45 ℃ temperature, in the mixed solution for 2Min Chemical cleaning, then rinse with deionized water for 10min, spin dry with nitrogen for use.

[0059] S2: Put the arsenide substrate prepared in step S1 into a MOCVD epitaxy furnace, and grow an N-type GaAs buffer layer with a thickness of about 0.3-1.0um. The N-type GaAs buffer layer is used to achieve lattice matching with the GaAs substrate. , and provides a fresh interface for the next step of growth.

[0060] S3: Grow a P-type GaAs epitaxial layer on the N-type GaAs buffer layer, the thickness of which is in the range of 0.5-2um and the carrier concentration in the range of (1-10)×10 17 . The P-type GaAs epitaxial layer may also be a P-type GaAlAs layer or a GaAlAs / GaAs composite structure.

[0061] S4: grow an N-type GaAs epitaxial layer on the P-typ...

Embodiment 3

[0067] S1: Take a 2-inch intrinsic GaAs substrate, crystal orientation 0 >, the thickness is about 320um, using sulfuric acid: water: hydrogen peroxide = 3:1:1, at 45 ℃, chemical cleaning is carried out in the mixture for 2Min, then rinsed in deionized water for 10Min, and then spin-dried with nitrogen for use.

[0068] S2: Put the arsenide substrate prepared in step S1 into a MOCVD epitaxy furnace, grow a GaAlAs buffer layer with a thickness of about 0.3-1.0um, and then grow an N-type GaAs buffer layer with a thickness of about 0.3-1.0um.

[0069] S3: A P-type GaAs epitaxial layer is grown on the N-type GaAs buffer layer, and its thickness is in the range of 0.5-2um, and the carrier concentration is in the range of (1-10)×10 17 . The P-type GaAs layer may also be a P-type GaAlAs layer or a GaAlAs / GaAs composite structure.

[0070] S4: grow an N-type GaAs epitaxial layer on the P-type GaAs epitaxial layer; the N-type GaAs epitaxial layer is also an N-type GaAlAs layer, or a c...

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Abstract

The invention provides a planar LED epitaxial structure based on gallium arsenide substrate and a manufacturing method thereof. The epitaxial structure is composed of the following components from bottom to top: an N-type GaAs substrate layer, an N-type GaAs buffer layer, a P-type GaAs epitaxial layer, an N-type GaAs epitaxial layer, an N-type AlInP restriction layer, an MQW quantum well light emitting layer, a P-type AlInP restriction layer and a P-type GaP window layer. The manufacturing method comprises the steps of (1), supplying a GaAs substrate and cleaning; (2), growing a P-GaAs epitaxial layer; (3), growing an N-GaAs epitaxial layer; (4), growing an N-GaAs epitaxial layer; (5), growing an N-AlInP epitaxial layer; (6), growing an MQW light emitting layer; (7), growing a P-AlInP epitaxial layer; and (8), growing a P-GaP epitaxial layer. According to the planar LED epitaxial structure, electric isolation between the MQW quantum well light emitting layer and the substrate materialis formed by means of a reversal NP junction; and furthermore a relatively thin P-type GaP expansion layer is designed, thereby facilitating relation of an addressing circuit of an LED micro-display matrix, preventing unit pixel damage and falling in performing cutting isolation on the light emitting unit, and keeping integrity of the LED micro-display array.

Description

technical field [0001] The invention relates to a planar LED epitaxial structure based on a gallium arsenide substrate and a manufacturing method thereof, belonging to the technical field of optoelectronics. Background technique [0002] LED display is an active semiconductor electroluminescent device that converts electricity into light. Each light-emitting point in the LED display matrix can be individually driven and controlled by using the principle of dot matrix addressing. An individually controllable light-emitting unit is a pixel; the LED display matrix can be used to display various information such as text, graphics, images, and video signals. The pixels in the commonly used LED display modules are light-emitting diodes that are individually fixed on the circuit board. On the circuit board, there is a circuit that provides power drive and control for each pixel. The space occupied by the circuit distribution makes the display screen more efficient. The distance is...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L33/00H01L33/06H01L33/14H01L33/30
CPCH01L33/0016H01L33/0062H01L33/06H01L33/145H01L33/30
Inventor 万金平于天宝
Owner 江西锐芯微电子科技有限公司
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