Compound polyurethane sleeper pad and preparation method thereof

A composite polyurethane technology, applied in the direction of track, ballast layer, building, etc., can solve the problems of railway ballast gravel pulverization, low strength of sleeper pads, piercing of sleeper pads, etc. The effect of tamping cycle and delaying compaction time

Pending Publication Date: 2018-10-16
铁科腾跃科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The technical problem to be solved in the present invention is to provide a composite polyurethane sleeper pad and its preparation method, which can effectively solve the problem that the sleeper pad is pierced by the ballast gravel on the basis of solving the problem of rapid pulverization of railway ballast gravel , use reinforcing fiber to reinforce polyurethane material to increase its cohesive strength, and solve the problem of low strength and easy crushing of traditional sleeper pads

Method used

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  • Compound polyurethane sleeper pad and preparation method thereof
  • Compound polyurethane sleeper pad and preparation method thereof

Examples

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preparation example Construction

[0036] The method for preparing the composite polyurethane sleeper pad specifically includes the following steps:

[0037] A. Lay a layer of non-woven fabric on a flat workbench with side guards.

[0038] B. The polyurethane composite material and reinforcing fibers are poured uniformly through a casting machine with fiber cutting and adding functions to form a casting material.

[0039] The method for preparing the polyurethane composition is as follows: First, sequentially add polyether polyol a, polyether polyol b, polyether polyol c, blowing agent, catalyst and auxiliary agent into the mixing and stirring tank, stirring for 60 minutes, and filling Sealed preservation, formulated into component A; take the modified product of diphenylmethane diisocyanate or polyphenyl polymethylene polyisocyanate as component B; put component A and component B into fiber cutting and The silo of the functional polyurethane casting machine is ready to be used, and the polyurethane composite materia...

Embodiment 1

[0043] This embodiment provides a composite polyurethane sleeper pad, which includes a composite polyurethane layer composed of a blend of polyurethane composite materials and reinforcing fibers and a non-woven fabric layer 3, the non-woven fabric layer being located below the composite polyurethane layer.

[0044] The raw materials required to prepare the sleeper pad of this embodiment are: the non-woven fabric layer is 200g dotted polyamide 6 non-woven fabric, and the total mass of the reinforcing fiber is 10%, the diameter is 10um, and the length is 2mm. The total mass of the castable is 90% polyurethane composition; the polyurethane composition includes 16 parts of Jiahua Chemical’s polyether polyol 303, 23 parts of BASF’s PTHF1000, 23.04 parts of Bluestar Dongda’s HPOP40, 0.2 parts Deionized water, 0.01 parts of catalyst dibutyl tin dilaurate, 0.05 parts of catalyst triethylene diamine, 1 part of Mesode Chemical’s foam stabilizer AK8805, 0.3 part of UV absorber UV327, 0.4 par...

Embodiment 2

[0047] The difference in the structure of the composite polyurethane sleeper pad between this embodiment and the embodiment 1 lies in the fact that this embodiment is provided with a skeleton on the top of the composite polyurethane layer formed by blending polyurethane composite materials and reinforcing fibers, and the skeleton is a polyurethane skeleton.

[0048] The raw materials needed to prepare the sleeper pad of this embodiment are: the non-woven fabric layer is selected from the point-patterned polyamide 6 non-woven fabric with a weight of 200g, the total mass of the reinforcing fiber is 18%, the diameter is 12um, and the length is 3mm. The total mass of the castable is 82% polyurethane composition; the polyurethane composition includes 11 parts of triethanolamine, 25 parts of BASF’s PTHF1000, 21.12 parts of Bluestar Dongda’s HPOP40, 0.1 parts of deionized water, and 0.05 parts of catalyst Dibutyltin dilaurate, 0.1 parts of catalyst triethylenediamine, 2 parts of Mesode C...

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Abstract

The invention discloses a compound polyurethane sleeper pad and a preparation method thereof. The sleeper pad comprises a polyurethane foam layer; a plurality of reinforced fibers are embedded in thepolyurethane foam layer; and a non-woven cloth layer for preventing being pierced by ballast gravel is fixedly arranged on the bottom end face of the polyurethane foam layer. The preparation method comprises the steps that a non-woven cloth is laid on a plane worktable with side blocking parts; polyurethane composite materials and the reinforced fibers are evenly poured through a pouring machine with fiber cutting and adding functions, so that poured materials are formed; the poured materials are poured on the plane worktable with the laid non-woven cloth and naturally level; and meanwhile, afoaming reaction is conducted, a fiber compound polyurethane layer with a micropore structure is formed by solidifying, and the fiber compound polyurethane layer and the non-woven cloth on the bottomlayer are pasted closely to form a whole so as to form the compound polyurethane sleeper pad. According to the compound polyurethane sleeper pad and the preparation method thereof, the problem that the sleeper pad is pierced by the ballast gravel can be solved on the basis of solving the problem that the ballast gravel is pulverized quickly, thus the ballast gravel tamping period and the ballast bed hardening time are prolonged, and the railway maintenance cost is reduced.

Description

Technical field [0001] The invention relates to the technical field of auxiliary parts for railway construction, in particular to a sleeper pad which is arranged between railway concrete sleepers and ballast gravel on a railway line and has a shock-absorbing effect and a preparation method thereof. Background technique [0002] Ballasted track refers to a track whose foundation is a stone granular ballast bed under the steel track. It is also usually called a gravel ballast bed track. It is one of the main forms of track structure. It has good flexibility, low price, convenient replacement and maintenance, and noise absorption characteristics. Good and other advantages, so it is more widely used. The ballasted track is mainly composed of steel rails, concrete sleepers and gravel track beds. The concrete sleepers are located above the gravel track beds, and the steel rails are perpendicular to the concrete sleepers above it. [0003] At present, most of the concrete sleepers of bal...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01B3/00E01B19/00C08G18/48C08G101/00
CPCE01B3/00E01B19/00C08G18/48C08G2110/0083
Inventor 吴剑波张勇刘志张彬郝林栓张松琦
Owner 铁科腾跃科技有限公司
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