Gear burr removing technology

A deburring and gear technology, applied in the field of gears, can solve the problems of strong corrosion on the surface of castings, time spent in tens of seconds, and troublesome cleaning process. Effect

Active Publication Date: 2018-11-06
NANTONG ZHONGLV GEAR CO LTD
View PDF8 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Gears refer to the mechanical elements with gears on the wheel rim that continuously mesh to transmit motion and power. Wheels appeared very early in transmission applications. Because of their smooth and continuous transmission, they are widely used in various fields of machinery. Gears are used in gearboxes. One of the essential components, the quality of the gear determines the stability of the transmission, the accuracy of the reduction ratio, and the vibration and noise transmitted. In the cycloid reducer, the gear tooth profile accuracy and flatness requirements Higher, due to the special shape of the gear, ordinary grinding equipment may damage the tooth profile during the deburring process, making it difficult for the tooth profile to be mechanized in the deburring work
[0003] Patent No. 201010208784.9 An electrochemical deburring equipment and its deburring process proposes the use of electrochemical methods to achieve the effect of deburring. Under the action of

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Gear burr removing technology
  • Gear burr removing technology

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0045] Example 1

[0046] This embodiment is a gear deburring process, and the specific steps are as follows:

[0047] (1) Construction of deburring device: deburring device includes

[0048] A body group. The body group includes an electrolyte tank 1, a shell 2 placed on the upper periphery of the electrolyte tank 1. The front of the shell 2 is an open structure, and a working area is formed inside the shell 2. Boss 3, there is a gap between the boss 3 and the electrolyte tank 1 for the inflow of electrolyte, and the casing 2 is provided with a control box 4;

[0049] An upper module. The upper module includes a connecting block 5 and a pressure cover 6. The lower end of the pressure cover 6 is an open structure. At the same time, the pressure cover 6 has a cavity structure. A plurality of vertically arranged connecting rods 8 are arranged between the connecting block 5 and the pressure cover 6, and a vertically arranged cylinder 9 is arranged above the housing 2. The lower end of t...

Example Embodiment

[0058] Example 2

[0059] This embodiment is a gear deburring process, and the specific steps are as follows:

[0060] (1) Construction of deburring device: deburring device includes

[0061] A body group. The body group includes an electrolyte tank 1, a shell 2 placed on the upper periphery of the electrolyte tank 1. The front of the shell 2 is an open structure, and a working area is formed inside the shell 2. The boss 3, there is a gap between the boss 3 and the electrolyte tank 1 for the inflow of electrolyte, and the casing 2 is provided with a control box 4;

[0062] An upper module. The upper module includes a connecting block 5 and a pressure cover 6. The lower end of the pressure cover 6 is an open structure. At the same time, the pressure cover 6 has a cavity structure. A plurality of vertically arranged connecting rods 8 are arranged between the connecting block 5 and the pressure cover 6, and a vertically arranged cylinder 9 is arranged above the housing 2. The lower end ...

Example Embodiment

[0071] Example 3

[0072] This embodiment is a gear deburring process, and the specific steps are as follows:

[0073] (1) Construction of deburring device: deburring device includes

[0074] A body group. The body group includes an electrolyte tank 1, a shell 2 placed on the upper periphery of the electrolyte tank 1. The front of the shell 2 is an open structure, and a working area is formed inside the shell 2. Boss 3, there is a gap between the boss 3 and the electrolyte tank 1 for the inflow of electrolyte, and the casing 2 is provided with a control box 4;

[0075] An upper module. The upper module includes a connecting block 5 and a pressure cover 6. The lower end of the pressure cover 6 is an open structure. At the same time, the pressure cover 6 has a cavity structure. A plurality of vertically arranged connecting rods 8 are arranged between the connecting block 5 and the pressure cover 6, and a vertically arranged cylinder 9 is arranged above the housing 2. The lower end of t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a gear burr removing technology. The technology comprises the following specific steps that 1, a burr removing device is constructed; 2, a gear is placed; 3, conducting and discharging are carried out; 4, an electrolyte is sprayed; 5, the gear is washed ultrasonically; 6, antirust treatment is carried out; and 7, the gear is naturally dried in air and delivered from storage. The technology has the following advantages that an anode terminal and a cathode terminal are utilized for conducting and discharging, the electrolyte is sprayed to the gear fast from bottom to top, the spraying speed is high, the electrolyte is sprayed in a centralized manner, and the burr removing effect is achieved; meanwhile, the burr removing effect is remarkable, the risk that the gear isbroken down is avoided, time for burr removing is short, and efficiency is high; the concentration of sodium nitrate is low, harm to the human body is avoided, corrosion to the surface of the gear isavoided, and meanwhile, the good burr removing effect can be ensured; and as the electrolyte spraying speed is high and the flow amount is large, the complex washing step in the later period is omitted, the gear only needs to be washed with clear water, the gear is washed ultrasonically, and thus greasy dirt on the surface of the gear can be decomposed and emulsified.

Description

Technical field: [0001] The invention relates to the field of gears, in particular to a gear deburring process. Background technique: [0002] Gears refer to the mechanical elements with gears on the wheel rim that continuously mesh to transmit motion and power. Wheels appeared very early in transmission applications. Because of their smooth and continuous transmission, they are widely used in various fields of machinery. Gears are used in gearboxes. One of the essential components, the quality of the gear determines the stability of the transmission, the accuracy of the reduction ratio, and the vibration and noise transmitted. In the cycloid reducer, the gear tooth profile accuracy and flatness requirements Due to the special shape of the gear, ordinary grinding equipment may damage the tooth profile during the deburring process, making it difficult to mechanize the tooth profile in the deburring work. [0003] Patent No. 201010208784.9 An electrochemical deburring equipme...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B23H3/00B23H9/02
CPCB23H3/00B23H9/02
Inventor 潘志进
Owner NANTONG ZHONGLV GEAR CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products