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Device and method of automatic material distribution of vulcanization forming blank of framework O-shaped seal ring

A technology of O-shaped sealing ring and automatic material distribution, which is applied in the direction of transportation and packaging, conveyor objects, etc., can solve the problems of automatic docking, low degree of automation, and low production efficiency, so as to reduce labor intensity, improve material distribution efficiency and automation, The effect of reducing manual work

Pending Publication Date: 2018-12-04
宣城市安工大工业技术研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the problem that the prior art distributing device cannot realize automatic docking with the vulcanizing machine, resulting in a low degree of automation and low production efficiency in the entire process of molding vulcanization, the present invention provides an automatic distributing device and cloth distributing device for the vulcanized forming blank of the skeleton O-ring. method, instead of the current manual-based material distribution process, the entire device is set according to the size of the blank and the distribution of the matrix holes, and the loading, feeding and double-layer of the ring steel sheet and the O-shaped rubber blank are realized through PLC program control. The automation of the fabric process, the fabric efficiency is high, and the time requirements of the production rhythm are met

Method used

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  • Device and method of automatic material distribution of vulcanization forming blank of framework O-shaped seal ring
  • Device and method of automatic material distribution of vulcanization forming blank of framework O-shaped seal ring
  • Device and method of automatic material distribution of vulcanization forming blank of framework O-shaped seal ring

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Experimental program
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Effect test

Embodiment 1

[0047] Such as Figure 1 to Figure 7 The shown automatic distribution device for a skeleton O-ring vulcanization forming blank of the present invention includes: a base 6, a conveying mechanism, a first distribution mechanism, a second distribution mechanism and a PLC controller, and the control part of the device is PLC controlled device (not shown in the figure), the PLC controller is installed in the control cabinet, the PLC controller is electrically connected with the first material distribution mechanism, the second material distribution mechanism and the conveying mechanism, and controls the first material distribution mechanism, the second material distribution mechanism and the conveying mechanism Action, the base 6 is provided with two guide rails 7 and a number of fixed seats 8 in parallel.

[0048] Conveyor mechanism, it has the first carrying frame 1 that cooperates with guide rail 7 and the second carrying frame 3 and the drive motor 5 that is arranged on the fix...

Embodiment 2

[0056] The structure of this embodiment is basically the same as that of Embodiment 1, the difference is: as Figure 6 As shown, the cloth mechanism also has at least one position detection switch 22, the position detection switch 22 is electrically connected with the PLC controller, and is arranged on at least one side of the belt conveyor 17 through a bracket 23, and the position detection switch 22 is used to detect whether the blank 16 has Arriving at the position set by the pusher 18 effectively prevents the billet 16 or annular steel sheet 26 from being taken to the non-working area by the belt conveyor 17, and at the same time solves the problem of material blocking of the material distribution funnel 13 caused by the offside of the billet 16 or annular steel sheet 26, The position detection switch 22 may be a limit switch currently used in the market.

Embodiment 3

[0058] The structure of this embodiment is basically the same as that of Embodiment 1, the difference is: as Figure 4 and Figure 7 As shown, in the actual use process, it is easy to occur that the blank 16 or the annular steel sheet 26 is offside and causes the material blocking problem of the distribution funnel 13. The distribution mechanism also has at least one photoelectric switch 14, and the photoelectric switch 14 is electrically connected to the PLC controller, and It is arranged at the feeding end of the material distribution funnel 13, which can ensure that there are spare blanks 16 or annular steel sheets 26 in the channel of the material distribution funnel 13, which greatly improves the efficiency of material distribution. The photoelectric switch 14 is a photoelectric switch 14 used in the market.

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PUM

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Abstract

The invention discloses a device and a method of automatic material distribution of a vulcanization forming blank of a framework O-shaped seal ring, and belongs to the technical field of rubber chemical engineering machinery equipment. The device comprises a base, a conveying mechanism, a first material distribution mechanism, a second material distribution mechanism and a PLC controller, whereinthe PLC controller is electrically connected with the first material distribution mechanism, the second material distribution mechanism and the conveying mechanism, and two guide rails and a pluralityof fixing bases are arranged on the base in parallel; the conveying mechanism is used for driving a movable material plate to carry out comprehensive material distribution, and the first material distribution mechanism is used for transporting the O-shaped sealing ring blank or an annular steel sheet to a belt conveyor from a hopper; and the distance between a blanking and material falling pointof a material distributing hopper of the first material distribution mechanism and a blanking and material falling point of the material distribution hopper of the second material distribution mechanism is an integer N times of the hole distance of the movable material plate, wherein N is large than or equal to 1 and less than or equal to 8. According to the device and the method, the material which is distributed rapidly in rows and multihole manner is realized, so that the distribution efficiency and automation are improved, the condition of the automatic combination of a material distribution process and a vulcanization feeding process is provided.

Description

technical field [0001] The invention belongs to the technical field of rubber chemical machinery equipment, and more specifically relates to an automatic material distribution device and method for vulcanizing and forming blanks of skeleton O-shaped sealing rings. Background technique [0002] Skeleton O-shaped rubber sealing ring is a general sealing element, which is widely used in automobiles, mechanical equipment and other industries. Its function is to play the role of oil and gas sealing. Skeleton O-shaped rubber sealing ring includes annular steel sheet and O-shaped rubber blank. Since the vulcanization of skeleton O-shaped rubber sealing ring is basically molded, and multiple pieces are molded at one time, especially in small skeleton O-shaped rubber sealing rings (generally outside When the diameter is less than 40mm) vulcanization molding, the number of molded sealing rings is as many as hundreds of pieces at a time, and the batch of molded skeleton O-shaped rubber...

Claims

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Application Information

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IPC IPC(8): B65G47/82B65G47/14
CPCB65G47/1478B65G47/82
Inventor 郑光文
Owner 宣城市安工大工业技术研究院有限公司
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