A processing technology of high crimp silky cut stems

Abstract

The invention discloses a processing technology of high-curling-degree shredded cut stems. According to the technology, tobacco stems are screened into thin tobacco stems and thick tobacco stems for pre-treatment of different intensities after stem preparation, the thin tobacco stems are sequentially subjected to stem washing and soaking, stem steaming, stem storage, stem sheet pressing, stem cutting and cut stem temporary storage, and the stem pressing and stem cutting process is used, so that the crushing problem caused by re-cutting of the thin tobacco stems is avoided, and the utilizationrate of tobacco stem raw materials is effectively increased. The thick tobacco stems are sequentially subjected to stem washing and soaking, stem steaming, stem storage, stem sheet cutting, stem cutting and cut stem temporary storage, the thick cutting and thin cutting process is used, low-water-content stem cutting is carried out before feeding by using a cutting machine, the difference between cut stem sheets and traditional pressed stem sheets is small, the stem cutting machine stably operates for a long time, and the actual cut stem shredded effect is good. After pre-treatment, cut stem mixing and cut stem processing are carried out. The size and shape of the cut stems prepared through the method are highly similar to those of cut tobacco.

Description

technical field [0001] The invention relates to the field of tobacco processing, in particular to a processing technology for high-crimp shredded stems. Background technique [0002] Against the background of the development of cigarette harm reduction and tar reduction, slim cigarettes are increasingly accepted by the market. Because the traditional cut stem processing technology usually pursues the high filling performance of cut stems, the size and shape of cut stems and cut leaves are quite different, generally in the form of large sheets without curl. When used in the production of slim cigarettes and high-end cigarettes, due to the There are large differences in width, thickness and shredded leaves, which will make consumers feel mixed with "sundries". At the same time, due to the large and irregular shape of traditional cut stems, the uniformity of blending is poor, resulting in cigarettes A series of problems such as large fluctuations in physical indicators and poo...

AI Technical Summary

Problems solved by technology

This method effectively improves the utilization rate of expanded tobacco stems, but since the raw material used is microwave expanded tobacco stems, the cut stems obtained are in straight strips, and the size and curl degree of the cut stems are quite different from that of the cut leaves, and the cut stems and cut leaves are mixed. In addition, because the obtained cut stems are mixed only once, it is difficult to guarantee the integrity and uniformity of the cut stems formula. At the same time, it is limited by the microwave expansion technology, the operating cost is high, and the production process is relatively cumbersome, so it is difficult to produce in the field. Realization of rapid technological transformation on the basis of technology

[0006] At present, there are still the following problems in the actual production process of the filamentous shredded stem processing technology: 1. The thin-cutting and then thick-cutting process has poor adaptability to conventional tobacco stems, and the operation stability of the shredder is insufficient; 2. The multi-cutting technology of cut stems will be different. The tobacco stems of the same size are cut together, and the thinner tobacco stems are re-cut to form unusable fragments, and the effective utilization rate of the raw materials of the tobacco stems is lower; There is a large difference between curling degree and shredded leaf, and the production process is cumbersome, and the cost and difficulty of technical transformation are relatively high; 4. The classification and processing technology of tobacco stems is often based on improving the utilization rate of tobacco stem raw materials, while ignoring the production and operation costs and the completeness of tobacco stem formula sex

The existing technology often solves one problem and brings other problems at the same time. It cannot take into account the production continuity, raw material utilization rate, operating cost, cut stem size, curl degree of cut stem, and formula integrity, which limits the production of silky cut stems. Production transformation and product application of processing technology

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