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New machining technology for laser-cladding movable column

A laser cladding and new process technology, applied in the direction of metal material coating process, coating, etc., can solve the problems of cumbersome welding support seat, many process steps, easily damaged support seat, etc., to increase production progress and economic benefits. , the effect of reducing process steps and eliminating potential safety hazards

Active Publication Date: 2018-12-18
HUAIBEI MINING IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The original center hole correction process is guided by the factory. A round steel with a diameter of 30mm and a length of 30mm is welded on the column head as a support seat, and a new center hole is re-drilled at the center of the support seat. When installing the seat, firstly find the welding position of the support seat. If there is a slight deviation in the welding, the support seat and the live column are not concentric, and the center hole drilled will deviate from the center position of the support seat. The support seat is easy to be damaged during laser external application and CNC lathe processing. , and even cause the center hole to crack, and the workpiece will fall and be thrown out directly, causing the workpiece to be scrapped and the workpiece to hurt people.
Moreover, the process of welding the support seat is cumbersome, and it is necessary to process the round steel material with a diameter of 30mm and a length of 30mm in advance
After laser cladding the finished product, the support seat must be cut off with oxyacetylene to facilitate production and use, waste materials, many process steps, and potential safety hazards

Method used

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  • New machining technology for laser-cladding movable column

Examples

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Comparison scheme
Effect test

Embodiment 1

[0024] A new process for laser cladding living column processing in this embodiment includes the following steps:

[0025] Step 1, repairing the center hole: Use gas shielded welding to solidify the original deformed center hole, and after the surface is simply polished, a plane is formed, and a new center hole is re-drilled on the plane;

[0026] Step 2, laser cladding: scrub the dirt on the surface of the living column with absolute ethanol, then measure the length of the living column and the thickness to be clad, and then focus the laser on the surface of the living column with focused red light, and then open the cladding;

[0027] Step 3, inspection: inspect the cladding surface to confirm that there are no pores, dents, or cracks.

[0028] In step 1 of this embodiment, a new central hole is drilled at the original central hole position.

[0029] In step 2 of this embodiment, the cladding parameters are set according to the length of the live column and the thickness to...

Embodiment 2

[0038] A new process for laser cladding living column processing in this embodiment includes the following steps:

[0039] Step 1, repairing the center hole: Use gas shielded welding to solidify the original deformed center hole, and after the surface is simply polished, a plane is formed, and a new center hole is re-drilled on the plane;

[0040] Step 2, laser cladding: scrub the dirt on the surface of the living column with absolute ethanol, then measure the length of the living column and the thickness to be clad, and then focus the laser on the surface of the living column with focused red light, and then open the cladding;

[0041] Step 3, inspection: inspect the cladding surface to confirm that there are no pores, dents, or cracks.

[0042] In step 1 of this embodiment, a new central hole is drilled at the original central hole position.

[0043] In step 2 of this embodiment, the cladding parameters are set according to the length of the live column and the thickness to...

Embodiment 3

[0052] A new process for laser cladding living column processing in this embodiment includes the following steps:

[0053] Step 1, repairing the center hole: Use gas shielded welding to solidify the original deformed center hole, and after the surface is simply polished, a plane is formed, and a new center hole is re-drilled on the plane;

[0054] Step 2, laser cladding: scrub the dirt on the surface of the living column with absolute ethanol, then measure the length of the living column and the thickness to be clad, and then focus the laser on the surface of the living column with focused red light, and then open the cladding;

[0055]Step 3, inspection: inspect the cladding surface to confirm that there are no pores, dents, or cracks.

[0056] In step 1 of this embodiment, a new central hole is drilled at the original central hole position.

[0057] In step 2 of this embodiment, the cladding parameters are set according to the length of the live column and the thickness to ...

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Abstract

The invention discloses a new machining technology for a laser-cladding movable column. The new machining technology comprises the following steps that firstly, a central hole is repaired, specifically, the original deformed central hole is firmly welded through gas shielded welding, a plane is formed after simple surface polishing, and a new central hole is re-drilled on the plane; and secondly,laser cladding is conducted, specifically, dirt on the surface of the movable column is scrubbed through anhydrous ethanol, then the length of the movable column and the to-be-clad thickness are measured, focused red light of a laser is focused on the surface of the movable column, and then light opening for cladding is conducted. The new machining technology for the laser-cladding movable columnhas the economic benefits that material input of round steel with the diameter of 30 mm is reduced, the technological steps are reduced, the labor intensity of staff is lowered, the machining speed isfurther increased, the production progress is accelerated, and the economic benefits are increased; and the new machining technology for the laser-cladding movable column has the safety benefits thatno supporting seat is used in the new technology, hidden safety hazards are eradicated, and thus the safety benefits are increased.

Description

technical field [0001] The invention relates to the technical field of laser cladding, in particular to a new laser cladding live column processing technology. Background technique [0002] Laser cladding, also known as laser cladding or laser cladding, is a new surface modification technology. It adds cladding materials on the surface of the substrate and uses a high-energy-density laser beam to fuse it with the thin layer on the surface of the substrate to form a cladding layer that is metallurgically combined with it on the surface of the substrate; In the processing technology of the cladding column, the center point correction of the ordinary car is the first process, and it is also the most important process, which directly affects the processing quality of the laser coating and the CNC lathe and the quality of the finished product. Since the original center hole of the column head has already been deformed and deviated after the column was put into use underground, t...

Claims

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Application Information

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IPC IPC(8): C23C24/10C22C38/44C22C38/02B22F1/00
CPCB22F1/0003C22C38/002C22C38/005C22C38/008C22C38/02C22C38/44C23C24/103
Inventor 陈跃苏琦喜
Owner HUAIBEI MINING IND