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Solar heating and heat preservation curing method for railway concrete prefabricated part

A technology for heating, thermal insulation and prefabricated components, which is used in solar heating systems, solar thermal storage, solar thermal energy and other directions, can solve problems such as affecting the long-term durability of concrete structures, large concrete pores, and increasing environmental pollution, and achieves reasonable design and improvement. The effect of quality, economical cost and low cost

Inactive Publication Date: 2019-01-08
RAILWAY ENG RES INST CHINA ACADEMY OF RAILWAY SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, steam curing needs to burn a large amount of fossil fuels, release a large amount of sulfide and nitrogen, and increase the degree of environmental pollution, especially in winter, when the ambient air quality is poor, requiring prefabricated component production units to shut down and reduce gas This will undoubtedly have a certain impact on factory production efficiency; in addition, compared with natural or standard curing, steam curing tends to cause coarse pores on the surface of components, which affects the long-term durability of concrete structures. It has been reported that, in addition, steam curing also increases certain economic costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] The invention discloses a solar heating and heat preservation maintenance method for a 32m simply supported beam of railway concrete. The method is used for the heat preservation room of a 32m simply supported beam, and mainly includes the following steps.

[0022] Step 1: Use polyurethane insulation boards to build walls around and at the bottom of the 32m simply supported beam, install a solar heating system on the sunny side of the wall, add polyurethane insulation boards to the ceiling, and the ceiling can be disassembled, and the two ends of the 32m simply supported beam insulation room are detachable The thermal insulation door and the railway concrete prefabricated components are placed in the thermal insulation room. After the concrete prefabricated components are poured and formed, the roof of the thermal insulation room is covered and the thermal insulation door is closed.

[0023] Step 2: Start the temperature measuring device. After the static stop period of ...

Embodiment 2

[0027] The invention discloses a method of solar heating and heat preservation maintenance of railway concrete prestressed sleepers, which is used for maintenance pools of sleepers, track slabs and pipe piles, and mainly includes the following steps.

[0028] Step 1: Paste polyurethane insulation materials around and at the bottom of the curing pool, and arrange solar heating air ducts inside the curing pool.

[0029] Step 2: Lift the formed prestressed sleeper into the heat preservation pool, and cover with heat preservation roof.

[0030]Step 3: Start the temperature measuring device, and the automatic temperature control system controls the temperature through the temperature sensors installed at the four corners of the heat preservation room. After the static stop period of the prestressed sleeper, if the temperature in the heat preservation pool is lower than 35°C, start the solar heating system and the automatic temperature control system Control the speed of the blower ...

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Abstract

The invention discloses a solar heating and heat preservation curing method for a railway concrete prefabricated part. The heat release of the concrete is fully utilized through solar heating, the heat preservation is carried out by virtue of a polyurethane, the purpose that a railway concrete prefabricated part is free of steam curing in winter is achieved. The method mainly comprises the following steps that heating air by utilizing solar energy, bubbling the hot air into a heat preservation space, the prefabricated part concrete with relatively low temperature is heated, heat release is carried out after the concrete is hydrated, heat preservation measures are used for preventing the temperature of the concrete from being lowered, redundant materials are stored in a phase change energystorage material, when the temperature of the concrete is reduced, the phase change energy storage material in a polyurethane heat preservation wall releases heat, the hydration hardening of the concrete is accelerated. The method has the characteristics of energy conservation and environmental protection, environmental friendliness and low carbon, and low economic cost, the quality of the railwayconcrete prefabricated part can be improved, the steam curing of the railway concrete prefabricated part can be replaced, and the non-steam-free effect is achieved.

Description

technical field [0001] The invention belongs to the field of production and manufacture of railway concrete prefabricated components, and designs an effective solar heating and heat preservation maintenance method for railway concrete prefabricated components. Heating and heat preservation of prefabricated components. Background technique [0002] Compared with the cast-in-place molding process, the factory manufacturing of concrete prefabricated components is less affected by the environment, has a high degree of automation, refinement and integration, and the production process is controllable. Prefabricated components have more advantages in product quality and production cost. Therefore, So far, railway concrete prefabricated components are still a large number of structural components used in railway engineering construction, ranging from small concrete prestressed sleepers, track slabs, pipe piles and segments to large concrete prefabricated T beams and 32m simply supp...

Claims

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Application Information

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IPC IPC(8): B28B11/24B28B17/00F24S60/10
CPCB28B11/245B28B17/00
Inventor 李书明谢永江郑新国刘竞曾志程冠之董全霄杨德军刘相会潘永健王月华翁智财周骏
Owner RAILWAY ENG RES INST CHINA ACADEMY OF RAILWAY SCI
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