Lost-wax casting technology for thin-wall pressure-bearing casting

A wax mold casting and die casting technology, which is applied in the field of wax mold casting of thin-wall pressure-bearing castings, can solve the problems of reducing air tightness, shrinkage, damage to pistons, etc., and achieves less feeding points, simple and practical process, and stable casting quality. reliable results

Inactive Publication Date: 2019-01-11
安徽应流铸业有限公司
View PDF5 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the low-temperature wax investment casting process is used for cylinder castings. The investment casting process has the advantages of high dimensional accuracy and low surface roughness. However, castings ...

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A thin-wall pressure-bearing casting wax pattern casting process, which comprises the following steps:

[0020] 1) According to the process design requirements, the inner cavity of the cylinder casting is placed from the bottom to the top by the rolling hot knot circle method, and the equal wall thickness structure of the cylinder casting is changed to a structure that gradually thickens from the bottom to the top, which is conducive to the formation of sequential solidification. Design two risers at the thickest part of the upper part of the subsidy, let the riser feed the thickest part, place the riser neck at the hot joint of the cylinder casting, determine the riser and gate rod according to the size of the riser neck, and then follow the process Request to open the mold;

[0021] 2) Mold making: Open the mold, check whether the mold cavity is intact and clean, and spray the mold release agent to the small and complicated position in the mold cavity, and then use th...

Embodiment 2

[0029] A thin-wall pressure-bearing casting wax pattern casting process, which comprises the following steps:

[0030] 1) According to the process design requirements, the inner cavity of the cylinder casting is placed from the bottom to the top by the rolling hot knot circle method, and the equal wall thickness structure of the cylinder casting is changed to a structure that gradually thickens from the bottom to the top, which is conducive to the formation of sequential solidification. Design two risers at the thickest part of the upper part of the subsidy, let the riser feed the thickest part, place the riser neck at the hot joint of the cylinder casting, determine the riser and gate rod according to the size of the riser neck, and then follow the process Request to open the mold;

[0031] 2) Mold making: Open the mold, check whether the mold cavity is intact and clean, and spray the mold release agent to the small and complicated position in the mold cavity, and then use th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a lost-wax casting technology for a thin-wall pressure-bearing casting. The lost-wax casting technology comprises the following steps of according to technology design requirements, placing patches on an inner cavity of an air cylinder casting from bottom to top by employing a hot spot incircle rolling method, changing an iso-wall thickness structure of the air cylinder casting into a structure which is gradually thickened from bottom to top, thus being in favor of forming progressive solidification, designing two risers at the thickest part of an upper part patch of the air cylinder casting, making the risers perform feeding on the thickest part, placing a riser neck at a hot spot position of the air cylinder casting, determining the risers and a gate stick according to the size of the riser neck, and then, manufacturing a mold according to the technology requirement; molding: opening the mold, checking whether a mold cavity is intact or clean or not, sprayinga mold releasing agent to a position comparatively tiny and complicated in shape in the mold cavity, then, injecting wax into the mold cavity by utilizing a wax injector, after wax injection is finished, opening the mold after a wax piece is cooled, and taking out a wax mold. The lost-wax casting technology disclosed by the invention is capable of increasing quality of the casting and reducing casting defects.

Description

technical field [0001] The invention relates to the technical field of casting, in particular to a thin-wall pressure-bearing casting wax mold casting process. Background technique [0002] Pneumatic actuators are used in actuators that drive the opening and closing or regulating valves by air pressure. They are widely used in power plants, chemical industry, oil refining and other fields. They have the characteristics of large torque, small space and curved torque. The cylinder, the key component of the piston pneumatic actuator, is required to have the characteristics of pressure bearing, no leakage, and wear resistance. Therefore, the cylinder castings of the pneumatic actuator are not allowed to have casting defects such as air holes, shrinkage cavities, shrinkage porosity, and slag inclusions. At present, the low-temperature wax investment casting process is used for cylinder castings. The investment casting process has the advantages of high dimensional accuracy and lo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B22C7/02B22C9/04B22C9/08B22C9/22
CPCB22C7/02B22C9/04B22C9/082B22C9/088B22C9/22
Inventor 刘燕杜应流曹德兵俞悦叶峰李景鹏刘正新张义胜毕孝桃李娟柳鸿
Owner 安徽应流铸业有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products