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Thermal-insulation coating material containing glass powder lubricant, preparation method and application

A coating material and glass powder technology, which is applied in the fields of thermal insulation coating material containing glass powder lubricant, preparation and application, can solve problems such as boring, affecting product quality and yield, and delamination, and achieves good extrusion. effect of effect

Inactive Publication Date: 2019-01-15
宝武特种冶金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the improvement of equipment manufacturing level and harsh working conditions, high-quality and large-scale seamless pipes are required. This type of steel pipe can obtain the best structure and performance through hot extrusion. Several domestic enterprises have invested Large-scale extrusion machines have been introduced with huge sums of money. No matter whether they are horizontal or vertical extrusion machines, there is a problem that is difficult to overcome. After the tube billet is heated out of the furnace and before it enters the extruder to start extrusion, a series of operations such as applying glass powder lubricant to the inside and outside of the tube billet need to be carried out, which takes a long time, and the temperature of the glass powder lubricant itself is relatively low. , so that the temperature drop of the tube billet is very large, and it is always prone to serious defects such as transverse cracks, wire drawing, delamination and even stuffy car due to the low temperature during the extrusion process, which seriously affects the product quality and yield
In addition, some steel types are prone to form a thicker oxide layer if they are exposed to air at high temperature for a long time, and these oxide layers will seriously affect the surface quality of the extruded tube during the extrusion process.

Method used

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  • Thermal-insulation coating material containing glass powder lubricant, preparation method and application
  • Thermal-insulation coating material containing glass powder lubricant, preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Martensitic heat-resistant steel P91 is extruded, the size of the tube blank is Φ700mm, and the size of the extruded tube is Φ350×76mm. The heating process is 1180°C for 3 hours. Select the sheathing material involved in this patent, which uses aluminum silicate fiber thermal insulation asbestos blanket as the matrix and inserts GW11 glass powder, and rolls the tube blank on the sheathing material to completely cover the surface of the tube blank, and then Then return to the furnace to heat, hold at 1180°C for 1 hour, and extrude directly after being released from the furnace to obtain extruded tubes with good surface quality. After temperature measurement and timing inspection, it is found that the method of wrapping is better than the method of not wrapping, from the time of coming out of the furnace to the beginning of extrusion , the time was shortened from the original 15 minutes and 34 seconds to 3 minutes and 20 seconds, the temperature drop was reduced from the o...

Embodiment 2

[0032] Austenitic stainless steel 304 is extruded, the size of the tube blank is Φ900mm, and the size of the extruded tube is Φ630×105mm. The heating process is 1200°C for 8 hours. The aluminum silicate fiber insulation asbestos blanket is used as the matrix, and the sheathing material embedded with GW9 glass powder is rolled on the sheathing material by the tube billet to completely cover the sheathing material on the surface of the tube billet, and then returned to the furnace for heating at 1200°C for heat preservation. 1 hour, directly extruded after coming out of the furnace, and obtained extruded tubes with good surface quality. After measuring temperature and timing, it was found that using the wrapping method was better than not using the wrapping method. 21 seconds was shortened to 3 minutes and 50 seconds, the temperature drop was reduced from 253°C to 137°C, the resistance to extrusion deformation was reduced by 27%, and the surface quality of the extruded tube was s...

Embodiment 3

[0034] The nickel-based superalloy C-HRA-1 is extruded, the billet size is Φ700mm, the extruded tube size is Φ350×76mm, the heating process is 1170°C for 5 hours, and the wrapping is carried out directly after being released from the furnace. The wrapping material is selected from this patent. The covering material involved in the above is based on aluminum silicate fiber insulation asbestos blanket, embedded with GW9 glass powder, through the rolling of the tube billet on the covering material, the covering material is completely covered on the surface of the tube blank, and then returned to the furnace for heating , heat preservation at 1170°C for 1 hour, and extrude directly after coming out of the furnace to obtain extruded tubes with good surface quality. After temperature measurement and timing inspection, it is found that the method of wrapping is compared with the method of not wrapping. The original 14 minutes and 21 seconds was shortened to 3 minutes and 05 seconds, t...

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Abstract

The invention relates to a thermal-insulation coating material. A base body of the thermal-insulation coating material is a thermal-insulation asbestos blanket embedded with aluminum silicate fibers;the aluminum silicate fibers comprise glass powder, binders and water in the mass ratio of 5:0.5-2:8-18; and the aluminum silicate fibers are pressed into a porous structure of the surface of the asbestos blanket in an array distribution mode, so that uniformly-distributed pits containing the glass powder are formed. The invention further provides a preparation method of the coating material. Thepreparation method comprises the following steps that thermal-insulation asbestos is rolled to form the porous structure, the aluminum silicate fibers are pressed into the porous structure in the surface of the asbestos blanket in an array distribution mode, the uniformly-distributed pits containing the glass powder are formed through pressing, and then baking at 150-300 DEG C for 3-7 hours is conducted. The invention further provides application of the coating material to pipe blank extrusion. According to the coating material, the operation process is simplified, the efficiency is improved,the uniformity of the glass powder on the surface of the extruded blank is guaranteed, and the product quality is improved.

Description

technical field [0001] The present invention relates to a method for manufacturing and using a lubricating heat-preservation coating material containing glass powder that can be used for extrusion of large-scale steel pipes. Background technique [0002] With the improvement of equipment manufacturing level and harsh working conditions, high-quality and large-scale seamless pipes are required. This type of steel pipe can obtain the best structure and performance through hot extrusion. Several domestic enterprises have invested Large-scale extrusion machines have been introduced with huge sums of money. No matter whether they are horizontal or vertical extrusion machines, there is a problem that is difficult to overcome. After the tube billet is heated out of the furnace and before it enters the extruder to start extrusion, a series of operations such as applying glass powder lubricant to the inside and outside of the tube billet need to be carried out, which takes a long tim...

Claims

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Application Information

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IPC IPC(8): B21C9/02
CPCB21C9/02
Inventor 赵海平徐松乾王婷婷周灿栋
Owner 宝武特种冶金有限公司