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Comprehensive Utilization Method of Silicon Carbide Crystal Growth Leftovers

A silicon carbide and crystal growth technology, which is applied in the field of comprehensive utilization of silicon carbide crystal growth leftovers, can solve the problems that restrict the wide application of SiC crystals, induce inclusions, micropipe stress, and cannot reuse silicon carbide crystal growth, etc., to achieve The effect of material saving, suitable process conditions and material cost reduction

Active Publication Date: 2019-12-17
SICC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the preparation technology of high-quality SiC single crystal is becoming more and more mature, but its high cost still restricts the wide application of SiC crystal. Components such as graphite crucibles are coated with protective films to reduce the cost of SiC crystals
However, high-purity insulation materials are also very expensive in the growth of silicon carbide crystals. The growth process of silicon carbide single crystals needs to be carried out at a temperature of about 2000 ° C. The insulation materials used for crystal growth are usually high temperature resistant materials such as graphite stick and graphite paper. In the preparation of carbon materials, silicon atmosphere will diffuse to the vicinity of the insulation material during the crystal growth process, and react with the insulation material to cause erosion of the insulation material and accelerate the loss of the insulation material
When the insulation material is eroded, the performance of the insulation material will be affected, which will cause fluctuations and unevenness of the temperature field during the crystal growth process, induce a series of problems such as inclusions, micropipes, and stress, and affect the quality and quality of the crystal. Yield
[0004] Among the silicon carbide crystal growth leftovers, the leftovers after the growth of silicon carbide crystals are mainly silicon carbide polycrystalline and carbon particles, which cannot be reused for silicon carbide crystal growth, and there is currently no effective way to recycle them

Method used

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Experimental program
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Effect test

Embodiment 1

[0059] Embodiment 1, comprehensive utilization method of silicon carbide crystal growth leftovers

[0060] Such as figure 1 As shown, the specific process of the comprehensive utilization method of silicon carbide crystal growth leftovers is as follows:

[0061] 1. Remove silicon carbide from silicon carbide crystal growth leftovers to obtain high-purity carbon materials

[0062] In addition to carbon materials, the silicon carbide crystal growth residue also contains a part of silicon carbide polycrystal, which needs to be removed by high temperature heating. The specific method is as follows:

[0063] 1) Classify the silicon carbide crystal growth leftovers, separate the upper bulk silicon carbide polycrystal from the carbonized carbon particles at the bottom, remove the bulk silicon carbide polycrystal, and obtain a coarse material containing carbon particles;

[0064] 2) The obtained coarse material containing carbon particles (mainly carbon particles and containing a ce...

Embodiment 2

[0075] Embodiment 2, comprehensive utilization method of silicon carbide crystal growth leftovers

[0076] Carry out according to the method for embodiment 1, difference is that step one:

[0077] In step 2), in the crucible, the ratio of the crude material containing carbon particles to the volume of the crucible is 0.2:1; the distance between the coarse material containing carbon particles and the top of the crucible is 20 cm; the The mass ratio of silicon carbide to carbon in the coarse material containing carbon particles is 0.05:1;

[0078] In steps 4) and 5), after the pressure in the crucible growth chamber is 5 mbar and the temperature is 2000° C., stabilize at this low pressure and temperature for 5 hours;

[0079] Results: The purity of the high-purity carbon material was 99%, and the recovery rate was 94%.

Embodiment 3

[0080] Embodiment 3, comprehensive utilization method of silicon carbide crystal growth leftovers

[0081] Carry out according to the method for embodiment 1, difference is that step one:

[0082] In step 2), in the crucible, the ratio of the crude material containing carbon particles to the volume of the crucible is 0.8:1; the distance between the coarse material containing carbon particles and the top of the crucible is 150 cm; the The mass ratio of silicon carbide to carbon in the coarse material containing carbon particles is 1:1;

[0083] In steps 4) and 5), after the pressure in the crucible growth chamber is 30mbar and the temperature is 2300°C, stabilize at this low pressure and temperature for 30h;

[0084] Results: The purity of the high-purity carbon material was 93%, and the recovery rate was 92%.

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Abstract

The invention discloses a comprehensive utilization method of silicon carbide nucleation residue. The comprehensive utilization method comprises the following steps: S1, removing silicon carbide in the silicon carbide nucleation residue to obtain high-purity carbon material; S2, using the high-purity carbon material to make a filler of the thermal insulation structure; S3, arranging that heat preservation structure outside a silicon carbide nucleation crucible for heat preservation; S4, when the filler in the thermal insulation structure is eroded and cannot be used for thermal insulation, repeating the methods of steps S1-S4 on the eroded filler. The method of the invention realizes the secondary utilization of the nucleation residue, realizes the recycling use of the thermal insulation material on the premise of ensuring the consistency of the thermal insulation performance of the thermal insulation material, and saves the cost.

Description

technical field [0001] The invention relates to the technical field of silicon carbide crystal growth, in particular to a comprehensive utilization method of silicon carbide crystal growth leftovers. Background technique [0002] Silicon carbide single crystal is one of the most important third-generation semiconductor materials. It is widely used in power electronics, radio frequency Devices, optoelectronic devices and other fields. [0003] At present, the preparation technology of high-quality SiC single crystal is becoming more and more mature, but its high cost still restricts the wide application of SiC crystal. Components such as graphite crucibles are coated with protective films to reduce the cost of SiC crystals. However, high-purity insulation materials are also very expensive in the growth of silicon carbide crystals. The growth process of silicon carbide single crystals needs to be carried out at a temperature of about 2000 ° C. The insulation materials used f...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C30B29/36C30B35/00C30B23/00B09B3/00
CPCB09B3/00C30B23/00C30B29/36C30B35/00
Inventor 李霞高超梁晓亮宁秀秀刘家朋宗艳民
Owner SICC CO LTD
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