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Carbon fiber composite board and digital forming method of complicated curved surface thereof

A composite sheet and complex curved surface technology, applied in chemical instruments and methods, synthetic resin layered products, paper/cardboard layered products, etc., can solve the problem of high cost of molds, inability to change and transform patterns and shapes, and poor replaceability and other problems, to achieve the effect of forming various shapes, realizing large-scale industrial production, and improving production efficiency

Inactive Publication Date: 2019-02-22
SHAANXI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the molding process of carbon fiber composite sheet mainly includes thermosetting molding and thermoplastic molding. These two methods are suitable for the preparation of large sheets, and most of them need to use molds. Limitations, unable to change and transform molding patterns and shapes in a timely and flexible manner

Method used

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  • Carbon fiber composite board and digital forming method of complicated curved surface thereof
  • Carbon fiber composite board and digital forming method of complicated curved surface thereof
  • Carbon fiber composite board and digital forming method of complicated curved surface thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The carbon fiber composite plate preparation method: the carbon fiber braided layer 1 is included, and the upper and lower ends of the carbon fiber braided layer 1 are successively laid with an epoxy resin layer 2, a fireproof layer 3, and a protective film 4 (see figure 1 );

[0034] (a) Carbon fiber weaving layer 1: the carbon fiber is wired and woven into a carbon fiber cloth, and the front end of the carbon fiber cloth is pulled into a hot-melt dipping machine;

[0035] (b) Preparation of resin base material: Mix curing agent, epoxy resin, release agent and filler according to mass ratio of 48%, 48%, 2%, 2% and stir for 30 minutes, then pour the mixture into the groove;

[0036] (c) Send the resin base material into a hot-melt dipping machine, perform hot-press impregnation with carbon fiber cloth at 220°C, and cure at 100°C for 3 hours to prepare a carbon fiber prepreg;

[0037] (d) The upper layer of the epoxy resin layer 2 is brushed with a silicone-based flame...

Embodiment 2

[0044] Carbon fiber composite sheet preparation method: including a carbon fiber braided layer 1, and the upper and lower ends of the carbon fiber braided layer 1 are sequentially laid with an epoxy resin layer 2, a fireproof layer 3, and a protective film 4;

[0045] (a) Carbon fiber weaving layer 1: the carbon fiber is wired and woven into a carbon fiber cloth, and the front end of the carbon fiber cloth is pulled into a hot-melt dipping machine;

[0046] (b) Preparation of resin base material: Mix curing agent, epoxy resin, mold release agent and filler according to the mass ratio of 30%, 30%, 20%, 20% and stir for 30 minutes, then pour the mixture into the groove;

[0047] (c) Send the resin base material into a hot-melt dipping machine, perform hot-press impregnation with carbon fiber cloth at 180°C, keep it at 90°C for 4 hours, and solidify to prepare a carbon fiber prepreg;

[0048] (d) The upper layer of the epoxy resin layer 2 is brushed with a silicone-based flame r...

Embodiment 3

[0055] Carbon fiber composite sheet preparation method: including a carbon fiber braided layer 1, and the upper and lower ends of the carbon fiber braided layer 1 are sequentially laid with an epoxy resin layer 2, a fireproof layer 3, and a protective film 4;

[0056] (a) Carbon fiber weaving layer 1: the carbon fiber is wired and woven into a carbon fiber cloth, and the front end of the carbon fiber cloth is pulled into a hot-melt dipping machine;

[0057] (b) Preparation of resin base material: Mix curing agent, epoxy resin, release agent and filler according to mass ratio of 40%, 45%, 5%, 10% and stir for 30 minutes, then pour the mixture into the groove;

[0058] (c) Send the resin base material into a hot-melt dipping machine, perform hot-press impregnation with carbon fiber cloth at 200°C, heat it at 120°C for 2 hours, and solidify to prepare a carbon fiber prepreg;

[0059] (d) The upper layer of the epoxy resin layer 2 is brushed with a silicone-based flame retardant ...

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Abstract

The invention provides a carbon fiber composite board and a digital forming method of a complicated curved surface thereof. A preparation method of the carbon fiber composite board comprises the following steps: arranging carbon fibers, weaving the carbon fibers into carbon fiber cloth, and pulling the front end of the carbon fiber cloth into a hot melting impregnator; uniformly stirring a resin base material, and then pouring a mixture into a trough; feeding the resin base material into the hot melting impregnator, carrying out hot-pressing impregnation on the resin base material together with the carbon fiber cloth, and carrying out heat preservation and curing to prepare a carbon fiber pre-impregnated board; coating the upper layer of an epoxy resin layer with a flame retardant layer, and attaching a protective film to a fireproof layer; feeding the carbon fiber composite board into an operating table in a flat paving manner; precooling a pressed forming plate through a rapid condensing zone which is a narrow and small space close to the forming zone and is mainly composed of a row of upper condensing spray nozzles perpendicular to the feeding direction of the board, and connecting the spray nozzles to cold air; and sending the pre-cooled part to a condensing table for secondary cooling, and after cooling and solidifying the part through the condensing table, taking out formed part. The preparation method can shorten the production cycle and improve the production efficiency.

Description

technical field [0001] The invention relates to the technical field of carbon fiber composite plates, in particular to a digital forming method for carbon fiber composite plates and complex curved surfaces thereof. Background technique [0002] Carbon fiber is a material transformed from organic fiber through a series of heat treatments. Inorganic high-performance fiber with a carbon content higher than 90% is a new material with excellent mechanical properties. It not only has the inherent characteristics of carbon materials, but also It is a next-generation reinforcing fiber that combines the softness and processability of textile fibers. Compared with other materials, carbon fiber composite plates have the characteristics of high strength, high stiffness, high fracture toughness, high specific modulus, high damping, excellent mechanical properties of parts, high safety, strong designability and integration of parts and components. It is widely used in automobile manufact...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B9/00B32B9/04B32B27/38B32B27/10B32B29/00B32B7/06B32B38/08B32B38/00B32B37/10B32B37/08B32B37/06C08L63/00C08K7/06C08J5/24C08J7/04
CPCB32B5/02B32B7/06B32B27/10B32B27/12B32B27/38B32B29/00B32B37/06B32B37/08B32B37/10B32B38/00B32B38/08B32B2250/40B32B2255/10B32B2255/24B32B2260/021B32B2260/046B32B2262/106B32B2307/3065B32B2317/12C08J5/24C08J7/04C08J2363/00C08K7/06
Inventor 王秀峰刘田田黑喜平金晓雪
Owner SHAANXI UNIV OF SCI & TECH