Milling cutter wear states monitoring method based on deep neural network

A deep neural network and wear state technology, applied in the direction of measuring/indicating equipment, metal processing machinery parts, metal processing equipment, etc., can solve the problems of limited application range and failure to achieve intelligence, so as to improve effectiveness, reduce impact, Effects of Overcoming Dependence on Signal Processing Techniques and Diagnostic Experience

Inactive Publication Date: 2019-03-08
HARBIN UNIV OF SCI & TECH
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Problems solved by technology

[0004] At present, the tool wear state monitoring technology has made great progress, but there is no monitoring method that can be applied to different processing conditions. The existing methods have ...

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  • Milling cutter wear states monitoring method based on deep neural network
  • Milling cutter wear states monitoring method based on deep neural network
  • Milling cutter wear states monitoring method based on deep neural network

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Embodiment Construction

[0030] Now in conjunction with embodiment, accompanying drawing, the present invention will be further described:

[0031] The steps of the milling cutter wear state monitoring method based on the deep neural network of the present invention are:

[0032] Step 1: Under a certain working condition, use constant cutting parameters to process the titanium alloy material, and the tool is milled 70 times on the side of the workpiece, and the Kistler9123C rotary dynamometer is used to measure the cutting force signal in the process, and at the same time Measure the flank wear state of the tool after each machining, and extract 50 groups of tool wear states as the output of the neural network for training;

[0033] Step 2: Use six-layer wavelet packet analysis to decompose and reconstruct the filtered cutting force signal in the time-frequency domain, and use 64 sub-energy bands as cutting force features for subsequent DNN neural network training;

[0034] Step 3: Use the 50 sets of...

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Abstract

The invention relates to a milling cutter wear states monitoring method based on a deep neural network. The milling cutter wear states monitoring method based on the deep neural network comprises thefollowing steps of 1, collecting cutting force signals in machining process; 2, carrying out wavelet packet decomposition on collected cutting force signals by using 6-layer db 8 wavelet; and 3, using64 sub-energy bands as inputs of DNN network. Multiple DAEs are stacked layer by layer to form a DNN hidden layer structure, and fault information is extracted layer by layer through unsupervised learning layer by layer. After pre-training is completed, an output layer with a classification function is added, parameters of the DNN are finely adjusted by using a BP algorithm, and finally cutting tool wear states can be predicted. The milling cutter wear states monitoring method based on the deep neural network can be adopted without dependence on experience of signal processing experts, wear states of the milling cutter under different machining conditions can be rapidly and accurately recognized; and the milling cutter wear states monitoring method based on the deep neural network has thecharacteristics of being high in monitoring precision, adaptability and the like.

Description

technical field [0001] The invention belongs to the technical field of CNC machine tool wear detection, and more specifically relates to a method for monitoring the wear state of milling cutters based on a deep neural network. Background technique [0002] As an important part of advanced manufacturing technology, the intelligent online monitoring technology of tool status has become the subject of this research field in recent years; as the direct executor of the cutting process, the tool inevitably suffers from wear and damage during the cutting process of the workpiece Changes in tool state directly lead to increased cutting force, increased cutting temperature, increased workpiece surface roughness, workpiece size out of tolerance, cutting color change, and cutting chatter. Therefore, it is necessary to monitor the wear status of the tool. [0003] The intelligent monitoring technology of tool wear status refers to the data processing of various sensor signals detected i...

Claims

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Application Information

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IPC IPC(8): B23Q17/09
CPCB23Q17/0957
Inventor 刘献礼张爱鑫李茂月于福航张统仲冬维宋厚旺
Owner HARBIN UNIV OF SCI & TECH
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