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Ultra-low temperature medium pressure forming method for aluminum alloy special-shaped pipe fittings

A special-shaped pipe fitting, medium pressure technology, applied in forming tools, metal processing equipment, manufacturing tools, etc., can solve the problems of inability to complete the forming, cracking and reduction in the weld area, improve the forming performance, avoid cracking in the weld area, Avoid cracking effects

Active Publication Date: 2019-11-29
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the strength and plasticity of tailor welded joints are generally lower than those of the base metal, and the weld seam strength coefficient of friction stir welded pipes is less than 0.8, which can easily cause cracks in the weld zone during internal high-pressure forming, resulting in incomplete forming, which limits the large-diameter aluminum alloy special-shaped Application of pipe fittings

Method used

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  • Ultra-low temperature medium pressure forming method for aluminum alloy special-shaped pipe fittings
  • Ultra-low temperature medium pressure forming method for aluminum alloy special-shaped pipe fittings
  • Ultra-low temperature medium pressure forming method for aluminum alloy special-shaped pipe fittings

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] Such as Figure 1 to Figure 6 As shown: the pipe 6 in this embodiment is a solid solution 6061 aluminum alloy pipe with a thickness of 4.5mm and a diameter of 140mm; the sections of the cavity 11 of the upper mold 1 and the lower mold 3 are special-shaped sections, and the maximum equivalent outer diameter is 190mm, the corresponding pipe 6 section difference is 35.7%. Specific steps are as follows:

[0050] The first step: Use liquid nitrogen as the ultra-low temperature medium 5 to simultaneously cool the upper mold 1, the lower mold 3, the left punch 2 and the right punch 7 to a temperature lower than 123K; The circulation passage 4 of the ultra-low temperature medium 5, and the mold is cooled and lowered through the circulation passage 4.

[0051] Step 2: Put the decontaminated pipe 6 at room temperature into the mould, close the upper mold 1 and the lower mold 3, and move the left punch 2 and the right punch 7 forward simultaneously to block the pipe 6.

[0052]...

Embodiment 2

[0058] Such as Figure 1 to Figure 6 As shown, the pipe material 6 in this embodiment is a T4 state 2024 aluminum alloy pipe with a thickness of 2.0 mm and a diameter of 60 mm; the cross section of the cavity 11 of the upper mold 1 and the lower mold 3 is a special-shaped cross section, and the local small fillet radius is 4.0mm, the maximum equivalent outer diameter is 92mm, and the corresponding section difference is 53.3%. Specific steps are as follows:

[0059] The first step: Use liquid nitrogen as the ultra-low temperature medium 5 to cool the upper mold 1, the lower mold 3, the left punch 2 and the right punch 7 to a temperature lower than 123K at the same time; The circulation passage 4 of the ultra-low temperature medium 5, and the mold is cooled and lowered through the circulation passage 4.

[0060] Step 2: Put the decontaminated pipe 6 at room temperature into the mould, close the upper mold 1 and the lower mold 3, and move the left punch 2 and the right punch 7 ...

Embodiment 3

[0066] Such as Figure 1 to Figure 6 As shown, the pipe 6 in this embodiment is an annealed 7075 aluminum alloy pipe with a thickness of 1.0mm and a diameter of 60mm; the cross section of the cavity 11 of the upper mold 1 and the lower mold 3 is a special-shaped cross section, and the local small fillet radius is 2.0mm, the maximum equivalent outer diameter is 80mm, and the corresponding section difference is 33.3%. Different from Embodiment 1, the mold of this embodiment does not perform cooling treatment but only cools the aluminum alloy pipe 6 to a temperature lower than 123K. Specific steps are as follows:

[0067] Step 1: Put the decontaminated pipe 6 into the mold, close the upper mold 1 and the lower mold 3, and move the left punch 2 and the right punch 7 forward simultaneously to block the pipe 6.

[0068] Step 2: quickly fill the inside of the pipe 6 with the ultra-low temperature medium 5 through the low-temperature pressurizer 8, so that the pipe 6 is cooled to a ...

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Abstract

The present invention discloses a method for pressure forming of an aluminum alloy special-shaped tubular component by using an ultra-low temperature medium. By means of the characteristics that the forming property of an aluminum alloy tube is greatly improved under ultra-low temperature conditions, a tube is cooled and pressurized in a die through an ultra-low temperature medium, so that the tube forms a special-shaped tubular component at an ultra-low temperature. In the method for pressure forming of an aluminum alloy special-shaped tubular component by using an ultra-low temperature medium, the ultra-low temperature medium is not only used for cooling the die and the tube, but also used for pressurization to achieve flexible loading of the tube, which is favorable for forming complex special-shaped tubular components with varied cross-sections.

Description

technical field [0001] The invention relates to the technical field of pipe fitting forming, in particular to an ultra-low temperature medium pressure forming method for an aluminum alloy special-shaped pipe fitting. Background technique [0002] As a lightweight material, aluminum alloy has high specific strength and good corrosion resistance, and is widely used in aviation, aerospace and automobile fields. With the further improvement of the requirements for high reliability, long life and light weight of the new generation of launch vehicles, aircraft and new energy vehicles, there is an increasing demand for the overall structure to replace the multi-piece tailor-welded structure. For example: aircraft special-shaped air intakes, electric vehicle chassis components and body frames. Such components are complex special-shaped pipes with complex cross-sectional shapes, large cross-sectional differences, and local small rounded corners. These geometric features interact with...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D26/033B21D26/045B21D26/041B21D37/16
CPCB21D26/033B21D26/041B21D26/045B21D37/16B21D26/053C22C21/00C22C21/08C22C21/10C22C21/12
Inventor 苑世剑凡晓波
Owner DALIAN UNIV OF TECH