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Glass kiln transition roller machining method

A processing method and glass furnace technology, applied in the field of mechanical processing, can solve the problems of difficult to eliminate casting stress, difficult to guarantee processing accuracy, insufficient gravity bearing, etc., and achieve the effects of eliminating casting stress, improving processing accuracy and prolonging service life.

Inactive Publication Date: 2019-05-03
QINGDAO YUANDING THERMAL & ENVIRONMENTAL ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Based on the above requirements, in the process of processing the transition roller in the prior art, the roller body is made by centrifugal casting and the outer periphery is turned. However, because the casting stress is difficult to eliminate, the quality is unstable, and it is easy to cause deformation. Difficult to guarantee; at the same time, the shaft head is generally made of steel pipe, which does not bear enough gravity and is prone to breakage during use

Method used

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  • Glass kiln transition roller machining method
  • Glass kiln transition roller machining method

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Embodiment Construction

[0017] The glass kiln transition roller processing method of the present embodiment includes:

[0018] Step 1: Processing the roll body of the transition roll, turning the periphery of the centrifugally casted roll body, and at the same time, boring and washing the inner hole of the roll body. Specifically, turning is performed on the periphery of the roller body multiple times, and at the same time, boring and washing are performed on the inner hole of the roller body for many times, and the amount of turning and boring is gradually reduced. The casting material of roller body 101 is usually ZG4Cr25Ni20 to achieve high temperature and heat resistance. It is completed by centrifugal casting process. Due to the relatively large internal stress of centrifugal casting, the method of adding 15mm to the outer diameter of the casting blank and subtracting 15mm from the inner wall is used. Later, the casting stress was eliminated by using multiple processing methods to leave a margin...

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Abstract

The invention provides a glass kiln transition roller machining method. The glass kiln transition roller machining method comprises the steps that firstly, a roller body of a transition roller is machined, the periphery of the roller body subjected to centrifugal casting forming is turned, and meanwhile, an inner hole of the roller body is bored and washed; secondly, a shaft head of the transitionroller is machined, stainless steel round steel is adopted for forging treatment, and then the periphery of the stainless steel round steel is turned; thirdly, a supporting piece of the transition roller is machined, the periphery of the supporting piece subjected to centrifugal casting forming is turned, and meanwhile, the inner hole of the roller body is bored and washed; fourthly, the shaft head, the supporting piece and the roller body are assembled into the transition roller; and fifthly, the transition roller is subjected to finish machining. The machining efficiency of the transition roller is improved, and the finished production rate of the transition roller is increased.

Description

technical field [0001] The invention relates to the technical field of mechanical processing, in particular to a processing method for a glass kiln transition roll. Background technique [0002] At present, the glass industry is developing rapidly, the production capacity is increasing, and new technologies around the float production line are emerging. In furnaces, tin baths, annealing kilns and cold-end equipment, transition rollers are used to connect tin baths and annealing kilns. A very important key equipment from free state to elastic freezing state, directly affects the internal stress structure and external surface quality of the glass, and is the first hard material that float glass contacts after forming. The working temperature of the transition roller is between 300 and 400 degrees, and it needs to be heat-resistant, wear-resistant and deformation-resistant. Therefore, the manufacturing acceptance of the transition roller has high quality requirements, the surf...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
Inventor 卜范德杨贵东蔺焕俊
Owner QINGDAO YUANDING THERMAL & ENVIRONMENTAL ENG CO LTD
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