Large-span U-shaped beam prefabricating construction technology capable of realizing pre-tensioned and post-tensioned prestressed combined construction

A construction technique and prestressing technology, applied in the direction of manufacturing tools, ceramic molding machines, etc., can solve the problems of unfavorable development of large-tonnage prestressed bridges, inability to complete construction of long-span prestressed bridges, and inapplicability of long-span U-shaped beams, etc. , to achieve the effect of protecting and improving the production and living environment, with obvious social and environmental benefits, and improving the utilization rate of urban space

Inactive Publication Date: 2019-05-14
GUANGDONG CONSTR CO LTD OF CHINA RAILWAY NO 3 ENG GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the prestressed pretensioning method is the most commonly used in the construction of most beams for U-shaped beam prefabrication. However, not all beams with spans are suitable for pretensioning construction. Pre-tensioned steel strands, U-shaped beams, stress, deflection, cracks, etc. cannot meet the requirements of design and specifications, so large-span U-shaped beams are not suitable for pre-tensioned construction. Due to severe technical limitations, construction is difficult, resulting in large-span pre-tensioned Stress bridge cannot complete construction
For example, the patent number is: CN 201110235383.7, and the patent name is: a technology mentioned in the public document of the prefabricated construction technology of rail transit prestressed pretensioned concrete U-shaped beams. This technology is applied to realize concrete U-shaped beams in rail transit Prefabricated construction, but still subject to technical limitations, is limited to small-span beam construction, which is unfavorable to the application and development of large-tonnage prestressed bridges in the future

Method used

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specific Embodiment approach

[0045] A kind of prefabricated construction technology of large-span U-shaped beam combined with successive tension and prestressing construction, said construction technology comprises the following steps:

[0046] The first step is to install the bottom mold and side mold of the U-shaped beam on the beam-making pedestal of the integral "one-in-a-string" pedestal structure for U-shaped beam production;

[0047] The U-shaped beam structure includes a bottom plate, webs on both sides and flange plates on both sides. The U-shaped beam structure is assembled by a prefabricated formwork. The prefabricated formwork includes a bottom formwork, a side formwork, an end formwork and an inner formwork, which are stored on the beam-making pedestal. ;The formwork adopts all-steel structure, the bottom formwork is first fixed on the beam-making pedestal, and then the side forms are hinged to the bottom formwork through positioning pins, and the end formwork is placed above the bottom formwo...

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Abstract

The invention relates to the field of concrete U-shaped beam prefabricating construction, in particular to a large-span U-shaped beam prefabricating construction technology capable of realizing pre-tensioned and post-tensioned prestressed combined construction. The technology mainly includes the following steps that bottom molds and side molds of a U-shaped beam are mounted and are bound into a steel reinforcement framework, impurities are cleaned, a support plate is mounted, collapse-proof embedded pieces are mounted, the steel reinforcement framework is hung, the steel reinforcement framework, steel strands and corrugated pipes are adjusted, end formworks are mounted, the prestress is adjusted preliminarily, embedded conduits are mounted, embedded pieces are mounted, overall tensioning is performed with the final tensioning stress, concrete pouring is performed, natural curing is performed, inner molds are dismounted, the side molds are loosened, the single end of a beam body is released synchronously, the steel strands are cut off mechanically, the end formworks are dismounted, the steel strands are bundled with the post-tensioning method, post-tensioned prestressed tensioning is performed, anchor sealing and beam storage are performed, and hole grouting, curing and the like are performed. According to the technology, a pre-tensioned and post-tensioned combined prestressed bridge is adopted, the stress and the deflection of the U-shaped beam and the control on cracks meet requirements, the prestressed steel reinforcement quantity and the equipment and the personnel investment are saved, the construction period is shortened, and the economic benefit is obtained.

Description

technical field [0001] The invention relates to the field of concrete U-shaped beam prefabricated construction, in particular to a large-span U-shaped beam prefabricated construction technology combined with successive tension and prestressing construction. Background technique [0002] Most of the domestic urban rail transit elevated parts are in the form of box girders, which have shortcomings such as excessive engineering structure height, complicated construction procedures, and high engineering costs. Some elevated structures have also begun to use segmental beams for assembly construction, but the assembly speed is relatively slow. In my country, the construction is intensive. Under the background of U-shaped beam, major cities in China are actively planning the development of rail transit in the future. The promotion of U-shaped beam technology is of great significance. Prestressed concrete bridges, but domestic U-beam application technology is still under development. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B23/02B28B23/04B28B11/24
Inventor 向良马晓军耿少鹏王晓磊兰平刘栋连双伟郭振方王铁山李彬彬杨龙赵元山白晓锋李淑英吴洋胡志伟侯杰龙贾阳农承英孙爱雨王志
Owner GUANGDONG CONSTR CO LTD OF CHINA RAILWAY NO 3 ENG GRP CO LTD
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