Indexable and variable-cutting-width milling cutter for blisk high-efficiency machining

An integral blisk and high-efficiency technology, applied in milling cutters, metal processing equipment, manufacturing tools, etc., can solve the problems of fixed cutting width, increased chip space, and low cutting efficiency, and achieve reduced machining accuracy and simple positioning Accurate, the effect of reducing processing costs

Inactive Publication Date: 2019-06-14
HARBIN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide an indexable and variable cutting width milling cutter for efficient machining of integral blisks, which is mainly used in the slotting process of the titanium alloy integral blisk flow channel to improve the low cutting efficiency, fixed cutting width, and positioning during the machining process. Inaccuracy and other problems; by adjusting the gasket of the tool, the processing of grooves with different widths can be realized, and the operability is good, and the gasket is provided with internal threads, and the blade and the gasket are fixed together by fastening screws. The installation accuracy is guaranteed; the blade is designed as a vertical structure. Since the blade is clamped by the cutting force, th

Method used

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  • Indexable and variable-cutting-width milling cutter for blisk high-efficiency machining
  • Indexable and variable-cutting-width milling cutter for blisk high-efficiency machining
  • Indexable and variable-cutting-width milling cutter for blisk high-efficiency machining

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0023] Specific implementation mode 1: Combination Figure 1-Figure 7 Explain that an indexable variable cutting width milling cutter for efficient processing of integral blisks includes a cutter body 1, a center bush 2, a cutter body heat dissipation groove 3, a key groove 5 and a plurality of blades 7, and the outer circumferential surface of the cutter body There are a number of chip grooves 6, threaded holes 8, positioning grooves 9, knife grooves 10, and gaskets 14 evenly distributed on the blade. The blade 7 has a chip groove 13 and a fastening screw hole 11 in the center. Convex 12.

Example Embodiment

[0024] Specific implementation manner two: such as figure 1 with image 3 As shown, the cutter body 1 needs to have high rigidity and shock resistance, so that it can meet the working conditions of large cutting amount. The cutter body material is determined to be 42CrMo; the cutter body 1 is designed with a center bushing 2 in the center. The keyway 5 exists in pairs, and the circumferential positioning is performed through the keyway 5, which can effectively avoid damage to the tool due to uneven force and excessive torque during the machining process.

Example Embodiment

[0025] Specific implementation manner three: such as image 3 with Figure 5 As shown, the spacer 14 has a variable cutting width structure. When the blade 7 is offset by 1 mm, that is, the single-sided variable cutting width is increased by 1 mm, so as to realize the variable cutting width of the tool, and the single-sided variable cutting width is 1- 2mm, the processing of the groove width in the range of 18mm-22mm can be realized, and the gasket 14 is provided with internal threads, which has high installation accuracy, simple and flexible operation, and good economy.

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Abstract

The invention discloses an indexable and variable-cutting-width milling cutter for blisk high-efficiency machining, which can be especially applied to the slotting process of the flow channel of the titanium alloy blisk, and mainly solves the problems of serious cutter wear, fixed cutting width, low processing efficiency, poor positioning accuracy and great installation difficulty encountered in the process of blisk flow channel slotting at present. The indexable and variable-cutting-width milling cutter mainly comprises a cutter body, a central bushing, a cutter body heat dissipation groove,key grooves, chip removal grooves, blades, positioning grooves, cutter grooves, convex ribs, chip removal grooves in the blades and a gasket, wherein the cutter body and the center bushing are connected to a cutter handle by the key grooves, the chip removal grooves in the blades are design in a circular arc shape, the blades and the gasket are fixed on the cutter body by fastening screws, the gasket is of a variable cutting width structure and is provided with internal threads, and can be directly assembled by the positioning grooves designed for the cutter body, and the gasket of corresponding size is provided according to the size requirements, so as to realize the variable cutting width of the cutter, and each cutter groove has a pre-installation angle, so that the corresponding cutting angle can be formed after the blades are installed. The indexable and variable-cutting-width milling cutter is particularly suitable for slotting the flow channel of the blisk.

Description

technical field [0001] The invention relates to a novel overall blisk flow channel slotting tool, which is especially used in the process of slotting the titanium alloy overall blisk flow channel. Background technique [0002] With the rapid development of the aviation manufacturing industry, higher requirements are put forward for the quality of key components of aero-engines, and metal cutting tools are also playing an increasingly important role. In order to meet the technological requirements, in various fields such as military and aviation, Tools are usually required to process various difficult-to-machine materials. The blisk is the core component designed to meet the high-performance aero-engine. It needs to remove more than 90% of the material from the blank to the processing. The processing process is very difficult, and the overall The blisk blade shape is complex, the blade is short and thin, the radial thickness of the rim is small, and the deformation is large a...

Claims

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Application Information

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IPC IPC(8): B23C5/02B23C5/20B23C5/22
Inventor 程耀楠吕起尧李春阳袁琪航
Owner HARBIN UNIV OF SCI & TECH
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