Unlock instant, AI-driven research and patent intelligence for your innovation.

Method for testing mechanical properties of thermal spraying coating

A test method, thermal spraying technology, applied in the direction of applying stable tension/pressure to test the strength of materials, measuring devices, scientific instruments, etc., can solve the problems of matrix mechanical property interference and inability to accurately characterize the macroscopic comprehensive mechanical properties of materials, etc. The effect of achieving good mechanical performance evaluation indicators

Inactive Publication Date: 2019-09-13
KUNMING UNIV OF SCI & TECH
View PDF5 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] The problem to be solved by the present invention is: the traditional method for testing the mechanical properties of thermal sprayed coatings cannot accurately characterize the macroscopic comprehensive mechanical properties of the material due to the interference of the mechanical properties of the matrix.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for testing mechanical properties of thermal spraying coating
  • Method for testing mechanical properties of thermal spraying coating
  • Method for testing mechanical properties of thermal spraying coating

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] For the flow chart of the method for eliminating the interference of the substrate on the thermal spray coating mechanical property test provided by this embodiment, please refer to figure 1 . The test methods include:

[0032] In step S1, an amorphous-ceramic composite coating is prepared by plasma spraying on the surface of the low-carbon steel Q235 substrate, and the substrate and the substrate + coating are heat treated at 900° C. for 12 hours.

[0033] Step S2, perform the following steps on the substrate + coating (ctsub) and substrate (sub) figure 2 For the three-point bending test of the coating under the action of tensile stress shown in a, set the pressing speed of the three-point bending equipment to 0.01mm / min, stop the test until the coating produces macroscopic cracks, and obtain the load-displacement curve during the test ( see image 3 ).

[0034] Step S3, perform function fitting on the load-displacement curve obtained by three-point bending, and o...

Embodiment 2

[0058] For the flow chart of the method for eliminating the interference of the substrate on the thermal spray coating mechanical property test provided by this embodiment, please refer to figure 1 . The test methods include:

[0059] In step S1, a NiAl alloy coating is prepared by spraying on the surface of the plastic substrate by arc spraying technology.

[0060] Step S2, perform the following steps on the substrate + coating (ctsub) and substrate (sub) figure 2 For the three-point bending test of the coating under compressive stress shown in b, set the pressing speed of the three-point bending equipment head to 1mm / min, stop the test until the coating produces macroscopic cracks, and obtain the load-displacement curve during the test.

[0061] Step S3, performing function fitting on the load-displacement curve obtained by three-point bending to obtain a fitting function equation P(x) of the curve.

[0062] In step S4, the mechanical contribution rate of the coating per...

Embodiment 3

[0064] For the flow chart of the method for eliminating the interference of the substrate on the thermal spray coating mechanical property test provided by this embodiment, please refer to figure 1 . The test methods include:

[0065] In step S1, a NiCoCrAl+YSZ alloy coating is prepared by spraying on the surface of the nickel-based superalloy substrate by supersonic flame spraying technology.

[0066] Step S2, perform the following steps on the substrate + coating (ctsub) and substrate (sub) figure 2 For the three-point bending test of the coating under compressive stress shown in b, set the pressure head of the three-point bending equipment at a pressing speed of 0.1mm / min, stop the test until the coating produces macroscopic cracks, and obtain the load-displacement curve during the test.

[0067] Step S3, performing function fitting on the load-displacement curve obtained by three-point bending to obtain a fitting function equation P(x) of the curve.

[0068] In step S4...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for testing the mechanical properties of a thermal spraying coating, and belongs to the field of thermal spraying coating detection. The testing method comprises the following steps: firstly, carrying out a three-point bending test on a matrix + coating (ctsub) and a matrix (sub); then, carrying out function fitting on a load-displacement curve obtained by three-point bending; and finally, calculating the mechanical contribution rate of a unit thickness coating for a fitted function curve, so that the mechanical properties of the thermal spraying coating are accurately evaluated by utilizing the mechanical contribution rate of the unit thickness coating. Compared with an existing testing technology, the method disclosed by the invention has the advantages that the interference of the matrix on accurate testing of the mechanical properties of a thermal spraying coating material is eliminated; the mechanical properties of the coating are more scientifically evaluated by utilizing the mechanical contribution rate of the unit thickness coating; the comprehensive mechanical properties of the coating are more accurately evaluated; the testing speed is greatly improved; the optimal coating thickness and a formula are conveniently and quickly optimized; the production rhythm is accelerated; and a large amount of manpower and material resources are saved.

Description

technical field [0001] The invention belongs to a method for testing the mechanical properties of a thermal spray coating and belongs to the field of thermal spray coating detection. Background technique [0002] Thermal spray coatings have high wear resistance, high heat resistance and corrosion resistance, and are widely used in aerospace and machinery and other fields. The performance of the coating directly determines the service life of the material as a whole. The test of the overall performance of the coating is very important for the judgment of the optimized coating material, service environment and life prediction. However, due to its thin thickness and the existence of a large number of pores, cracks and other defects inside the coating due to the inherent characteristics of thermal spraying technology, it is difficult to accurately evaluate and measure its performance. People in the field of thermal spraying technology have made great efforts to solve this probl...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): G01N3/08
CPCG01N3/08G01N2203/0003G01N2203/0017G01N2203/0019G01N2203/0066G01N2203/0676G01N2203/0682
Inventor 宋鹏李乔磊陈榕郑必举
Owner KUNMING UNIV OF SCI & TECH