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A method and device for real-time detection and dressing of end grinding wheel quality

A real-time detection and face grinding technology, which is used in grinding drive devices, automatic grinding control devices, and parts of grinding machine tools. and other problems, to achieve the effect of certifying processing quality, improving processing quality and improving work efficiency

Active Publication Date: 2021-09-17
NANTONG UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the indirect measurement method is generally used for the wear degree of the end face grinding wheel, that is, the wear degree of the grinding wheel is judged by measuring the surface quality of the processed workpiece. Since the surface quality of the workpiece needs to be measured offline, this dressing method will not only cause workpiece The positioning error also affects the overall processing quality of the workpiece. The most important thing is that this dressing method is difficult to accurately determine the time when the grinding wheel needs to be trimmed. The grinding wheel can only be trimmed regularly based on experience, so the grinding quality of the workpiece surface cannot be well controlled.

Method used

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  • A method and device for real-time detection and dressing of end grinding wheel quality
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  • A method and device for real-time detection and dressing of end grinding wheel quality

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Embodiment 1

[0044] This embodiment describes the method of the present invention in detail in conjunction with the above-mentioned device embodiment:

[0045] 1) The laser 6 emits continuous laser light and shoots obliquely to the ground surface of the workpiece 40, so that the laser light is emitted on the ground surface of the workpiece 40, and the receiver 4 receives the reflected laser light and characterizes it by the received energy value The degree of wear of the grinding wheel, so as to realize the real-time detection of the quality of the grinding wheel;

[0046] 2) When the reflected laser energy value received by the receiver 4 exceeds the preset upper limit, it means that the grinding wheel is severely worn, and the dressing action of the grinding wheel is immediately triggered, and the displacement sensor 17 records the position of the grinding wheel before triggering the dressing action as the secondary grinding point ;

[0047] 3) Quickly lift the worn grinding wheel and m...

Embodiment 2

[0052] In this embodiment, the method of the present invention is described in detail in combination with the above-mentioned device embodiment, and taking the chrome corundum grinding wheel as an example:

[0053] The grinding wheel in this embodiment is a chromium corundum grinding wheel, the grain size of the grinding wheel is F120, the abrasive grain rate of the grinding wheel is 54%, the bonding agent of the grinding wheel is resin, the hardness of the grinding wheel is G grade, and the distance between the center of the laser and the center of the receiver is 160 mm. The plate (workpiece 40) is a 316L austenitic stainless steel platen with a length of 1600 mm, a width of 1200 mm and a thickness of 10 mm. The distance between the two limit blocks 9 is 1500 mm. The length of the left and guide rail 2 is 2000 mm, and the length of the lifting guide rail 48 is 800mm.

[0054] In order to characterize the relationship between the quality of the grinding wheel and the laser en...

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Abstract

The invention discloses a method and device for real-time detection and trimming of the quality of end grinding grinding wheels. The laser beam obliquely shoots to the ground surface of the workpiece, and the receiver continuously receives the reflected laser beam reflected by the grinding surface, and detects the wear degree of the grinding wheel in real time through the energy detection of the reflected laser beam; when the energy of the reflected laser beam of the receiver reaches When the corresponding grinding wheel wear limit value is reached, the grinding wheel is triggered to stop grinding, and the current grinding position of the grinding wheel is recorded by the displacement sensor. The grinding wheel driving mechanism moves the grinding wheel to the position of the grinding wheel dresser and performs real-time dressing; the grinding wheel returns to the The current grinding position continues the grinding stroke of the workpiece surface; the invention can quickly and efficiently realize the on-line detection and dressing of the grinding wheel, and improve the processing quality and grinding efficiency of end face grinding.

Description

Technical field: [0001] The invention relates to a method and a device for real-time detection and trimming of the quality of an end face grinding wheel. Background technique: [0002] In the grinding process, the quality of the grinding surface directly depends on the quality of the grinding wheel, and the grinding wheel is very easy to wear during the grinding process, so the grinding wheel needs to be trimmed in time after working for a period of time to restore the grinding performance of the grinding wheel . [0003] At present, the indirect measurement method is generally used for the wear degree of the end face grinding wheel, that is, the wear degree of the grinding wheel is judged by measuring the surface quality of the processed workpiece. Since the surface quality of the workpiece needs to be measured offline, this dressing method will not only cause workpiece The positioning error also affects the overall processing quality of the workpiece. The most important t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24B7/00B24B7/07B24B47/20B24B49/04B24B49/12B24B51/00B24B53/02
CPCB24B7/005B24B7/075B24B47/20B24B49/045B24B49/12B24B51/00B24B53/02
Inventor 张华郝德胜朱伟安然
Owner NANTONG UNIVERSITY
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