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Composite honeycomb core and preparation method thereof

Inactive Publication Date: 2020-01-10
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method prefabricates the slot inside the honeycomb, which is equivalent to introducing cracks, which has become a hidden danger.
[0007] On the whole, at present, there is no mature and complete preparation process for the composite material honeycomb structure, and the performance of the honeycomb prepared by the 3D printing method is weak; The mold is not conducive to practical application; the interlocking method introduces the slot, which is equivalent to a crack, which has a great impact on the overall mechanical properties of the honeycomb structure. For large-sized structures, how to reduce the impact of processing errors on structural assembly also very tricky

Method used

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  • Composite honeycomb core and preparation method thereof
  • Composite honeycomb core and preparation method thereof
  • Composite honeycomb core and preparation method thereof

Examples

Experimental program
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Effect test

preparation example Construction

[0052] In the first aspect, the present invention provides a method for preparing a composite honeycomb core (a honeycomb structure composed of a plurality of honeycomb units), the preparation method is through cutting the design of the two-dimensional planar structure and then passing through two Folding forms a honeycomb structure, the first folding forms a corrugated structure by means of rolling, and the second folding forms a honeycomb structure by means of a thermal expansion module. Specifically, refer to figure 1 , the preparation method provided by the invention comprises the following steps:

[0053] (1) Steps of cutting

[0054] The composite material prepreg 11 is cut. The composite material prepreg 11 has a planar structure, and a semi-cured composite material prepreg cloth can be selected. The cutting refers to opening slits 12 with a certain arrangement on the surface of the composite material prepreg 11 (the slits 12 penetrate the upper surface and the lower s...

Embodiment 1

[0102] The honeycomb core was prepared with a layer of T300 carbon fiber composite material prepreg as the base material. The preparation method comprises the following steps:

[0103] Cut the T300 carbon fiber composite material prepreg along the set path, and cut out the holes that can form honeycomb; the set cutting path refers to figure 2 :

[0104] Cutting line 1 and cutting line 2 are arranged alternately;

[0105] The slit line 1 is a straight line composed of n complete slits A and intervals of slits B. The upper end of the slit line 1 does not meet the upper edge of the composite material prepreg, and the lower end of the slit line 1 is connected to the composite material prepreg. The lower edge of the prepreg does not meet;

[0106] The slit line 2 is separated by the slit C that intersects with the upper edge of the composite prepreg, the slit D that intersects with the lower edge of the composite prepreg, and n-1 complete slits A in the middle A straight line ...

Embodiment 2

[0114] Preparation method is basically the same as Example 1, except that:

[0115] Prepare the honeycomb core with two layers of T300 carbon fiber composite material prepreg as the base material;

[0116] The curing conditions are as follows: first raise the temperature to 85°C and pressurize to 0.1MPa and keep standing for 40min, then raise the temperature to 140°C and pressurize to 0.4MPa and keep standing for 100min.

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Abstract

The invention relates to a composite honeycomb core and a preparation method thereof. The preparation method comprises the steps of cutting, primary folding, secondary folding, solidification and demolding. According to the step of cutting, cutting seams with an arrangement law are formed in the surface of a composite prepreg. According to the arrangement law, a cutting seam line 1 is a straight line composed of n complete cutting seams A and cuts B at intervals, and the upper and lower ends of the cutting seam line 1 do not intersect with the upper and lower edges of the composite prepreg; acutting seam line 2 is a straight line composed of the cutting seam C, a cutting seam D, n-1 complete cutting seams A and cuts B, the cutting seam C intersects with the upper edge of the composite prepreg, the cutting seam D intersects with the lower edge of the composite prepreg, and the cutting seams A and the cuts B are in the middle at intervals; the lengths of the cutting seam C and cutting seam D are both smaller than those of the cutting seams A; and the space between the cutting seam line 1 and the cutting seam line 2 is equal to the height H of a honeycomb unit cell. According to thepreparation method, the material utilization rate is high, the preparation mode is continuous, and automatic preparation can be achieved.

Description

technical field [0001] The invention relates to the technical field of honeycomb structures, in particular to a composite material honeycomb core and a preparation method thereof. Background technique [0002] The current honeycomb structure mainly uses metal, aramid paper and polymer materials as the base material. The preparation methods generally include the following three types: (1) For metal materials with high differential modulus of toughness, such as stainless steel, etc., the corrugated connection method is generally used. Preparation: Prepare the base material into a corrugated plate shape by rolling and other mechanical means, cut it into a predetermined size and stack it together to form a honeycomb structure; (2) For metal structures with good toughness, such as aluminum alloys, etc., generally Stretching method: cut the metal foil into a specified size in advance, apply a strip of glue on it, and stretch it after curing to form a honeycomb structure; (3) For a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C53/06
CPCB29C53/063
Inventor 熊健韦兴宇李达夫
Owner HARBIN INST OF TECH
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