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A method for detecting the quality information of forgings in a die forging intelligent manufacturing production line

A technology of intelligent manufacturing and quality information, applied in the direction of program control, electrical program control, comprehensive factory control, etc., can solve the problems of insufficient multi-stage production quality control, low production detection accuracy, low efficiency, etc., and achieve high detection and identification High efficiency and accuracy, realize quality traceability, and reduce misjudgment

Active Publication Date: 2021-10-15
BEIJING UNIV OF TECH
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

First, the high-temperature image processing method is used to extract the main features, and the recognition speed of the subsequent intelligent algorithm is improved; finally, the high-temperature image processing method is combined with the intelligent recognition algorithm to propose a forging quality information detection technology for the intelligent manufacturing production line of die forging, which overcomes the multiple Difficulties in on-line accurate detection of multiple defects and sizes in one stage, solve the problems of low accuracy and efficiency of existing production inspections, and insufficient quality control of multi-stage production

Method used

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  • A method for detecting the quality information of forgings in a die forging intelligent manufacturing production line
  • A method for detecting the quality information of forgings in a die forging intelligent manufacturing production line
  • A method for detecting the quality information of forgings in a die forging intelligent manufacturing production line

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Embodiment Construction

[0048] Examples of the invention are described in detail below, examples of which are shown in the accompanying drawings:

[0049] The implementation process of the present invention is as follows figure 1 As shown, the specific implementation process is as follows:

[0050] The implementation process of the die forging intelligent manufacturing production line: first, the billet is transported by the robot arm (1) into the rotary heating furnace (3) for heating through the logistics roller table A (2), and then transported by the robot arm A (1) into the forging equipment (4 ) for forging and forming, the forging is formed by multi-stage forging and forming by forging equipment, and after each forging and forming, the forging is inspected by an industrial camera (14) for defects; the defect modes mainly include three modes: folding, crack and normal. If the forging appears folded or cracked before forging, the forging press stops operation and checks and adjusts the forging ...

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Abstract

The invention discloses a method for detecting quality information of forgings in a die forging intelligent manufacturing production line, which mainly includes: detecting defect information in each forming stage and detecting shape and dimension information in final forging and trimming stages. The detection steps of forging defect information are as follows: online image data collection by industrial cameras; image information is read, and the image is converted into a single-channel grayscale image; convolutional neural network intelligent algorithm is used to detect and classify defect quality information; the detection and classification results are stored in the database , end; the shape information detection steps are as follows: use a 3D scanner to scan the multi-angle data of the forging; The invention can quickly, accurately and real-time eliminate unqualified products, improve the rate of good products, and achieve the purpose of intelligent production and intelligent quality control.

Description

technical field [0001] The invention belongs to the technical field of intelligent manufacturing and intelligent detection, and in particular relates to a multi-stage intelligent online quality information detection method. Background technique [0002] Forgings are widely used in aerospace, aviation, ships, automobiles and other fields. While improving the production efficiency of forgings, the quality is also required to be better and better. However, due to the influence of personnel, environment, equipment, technology, and original blanks, forgings are prone to folding, Defects such as cracks and dimensional accuracy problems seriously affect the performance and quality of the final product. The traditional quality inspection method mainly realizes online inspection manually, the inspection efficiency is low, the cost is high, the inspection accuracy cannot be guaranteed and misjudgment is prone to occur, and it has a strong dependence on the experience of workers. It is...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/418
CPCG05B19/4183G05B19/41875G05B19/41885
Inventor 初红艳赵凯林程强高元杰刘宸菲李瑞潘俊杰张维
Owner BEIJING UNIV OF TECH
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