Manufacturing process of large thin-wall high-cylinder ring axial continuous path stirring friction additive

An additive manufacturing and friction stir technology, applied in manufacturing tools, additive processing, metal processing equipment, etc., can solve problems such as difficulty in controlling the uniformity of the structure, material properties at the keyhole without consideration, and large equipment and site requirements. , to ensure machining accuracy and surface quality, reduce material waste and performance defects, and enhance applicability and reliability

Active Publication Date: 2020-02-25
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The ring rolling of large and medium-sized rings requires the use of multi-specification ring rolling mills and multi-pass forming. For large rings, especially rings with a diameter of 10 meters or more, the rolling process requires a large forming force, difficult quality control, and is prone to failure. Eccentricity problem, and it is difficult to apply to thin-walled cylindrical parts with large height
Spinning with a mandrel is difficult to apply to the forming and manufacturing of cylindrical parts with a diameter of more than 2.5 meters. Spinning with opposite wheels is suitable for the forming and manufacturing of large-diameter cylindrical parts, but it is prone to instability when the height is large, and there is currently no diameter above 10 meters. Forming equipment
[0003] The Chinese patent (publication number CN 106925884 B) proposes an axially stacked friction stir welding additive forming process for large thin-walled rings. Large thin-walled rings cannot be directly produced by radial-axial hot rolling, and the processing cost is high and the efficiency is low
The Chinese patent (publication number CN107020447 B

Method used

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  • Manufacturing process of large thin-wall high-cylinder ring axial continuous path stirring friction additive
  • Manufacturing process of large thin-wall high-cylinder ring axial continuous path stirring friction additive
  • Manufacturing process of large thin-wall high-cylinder ring axial continuous path stirring friction additive

Examples

Experimental program
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Effect test

Example Embodiment

[0044] Example one, such as figure 1 As shown, a large-scale thin-walled high-cylinder ring component axial continuous path friction stir additive manufacturing process includes the following steps:

[0045] Step 1: Determine the size and quantity of plates used for standard incremental rings;

[0046] 1.1 The size of strips used for rolling and bending standard ring parts;

[0047] The size of the formed large thin-walled cylindrical part is outer diameter D, wall thickness T, and height H. The large thin-walled cylindrical part is made of N-layer standard incremental ring continuous path friction stir welding axially additive;

[0048] The first layer standard incremental ring: the first layer standard incremental ring such as figure 2 As shown in (a), the outer diameter d 1 ≥D, wall thickness t 1 ≥T, the outer diameter of the axially added standard incremental ring is the same as that of the large thin-walled cylindrical part. Considering the thickness direction, it is necessary to...

Example Embodiment

[0071] Example two, such as figure 1 As shown, a large-scale thin-walled high-cylinder ring component axial continuous path friction stir additive manufacturing process includes the following steps:

[0072] Step 1: Determine the size and quantity of plates used for standard incremental rings;

[0073] 1.1 The size of strips used for rolling and bending standard ring parts;

[0074] The size of the formed large thin-walled cylindrical part is outer diameter D, wall thickness T, and height H. The large thin-walled cylindrical part is made of N-layer standard incremental ring continuous path friction stir welding axially additive;

[0075] The first layer standard incremental ring: the first layer standard incremental ring such as figure 2 As shown in (a), the outer diameter d 1 ≥D, wall thickness t 1 ≥T, the outer diameter of the axially added standard incremental ring is the same as that of the large thin-walled cylindrical part. Considering the thickness direction, it is necessary to...

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Abstract

Provided is a manufacturing process of a large thin-wall high-cylinder ring axial continuous path stirring friction additive. The size and number of plates for standard incremental rings are firstly determined; the standard incremental rings on the first layer are prepared; axial continuous path stirring friction additive welding of the plates on the second layer is carried out; a circulating large ring multilayer axial continuous path stirring friction welding additive on the (3-N) layer is manufactured; and finally machining is carried out on the lower end face of the first layer and theupper end face of the N layer, and a large ring which finally meets he large ring axial height and is good in structural uniformity is obtained. According to the manufacturing process, the problem of preparation of a large thin-wall cylindrical part unit is reasonably solved, the number of scoop holes is effectively reduced, and a good ring forming effect is achieved.

Description

technical field [0001] The invention belongs to the field of forming and manufacturing technology of large ring parts, and in particular relates to an axial continuous path friction stirring additive manufacturing technology of large thin-walled high-tube ring parts. Background technique [0002] At present, the commonly used manufacturing technologies for thin-walled cylindrical parts are ring rolling and spinning technologies. The ring rolling of large and medium-sized rings requires the use of multi-specification ring rolling mills and multi-pass forming. For large rings, especially rings with a diameter of 10 meters or more, the rolling process requires a large forming force, difficult quality control, and is prone to failure. The problem of eccentricity, and it is difficult to apply to thin-walled cylindrical parts with large heights. Spinning with a mandrel is difficult to apply to the forming and manufacturing of cylindrical parts with a diameter of more than 2.5 met...

Claims

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Application Information

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IPC IPC(8): B23P15/00B23K20/12B33Y10/00
CPCB23K20/122B23P15/00B33Y10/00
Inventor 张大伟李健鱼在池卢昆银赵升吨
Owner XI AN JIAOTONG UNIV
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