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Modulating pulse current welding method and system of aluminum alloy thin plate and storage medium

A technology of modulating pulses and welding methods, applied in welding equipment, arc welding equipment, manufacturing tools, etc., can solve the problems of easy welding of thin plates, easy welding of base materials, poor application effect, etc., and achieve good welds. Forming effect, strong droplet transition regularity, and favorable effect of bubble escape

Inactive Publication Date: 2020-03-06
广东开放大学(广东理工职业学院)
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  • Abstract
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Problems solved by technology

However, compared with conventional ferrous metal materials, the physical and chemical properties and welding process performance of aluminum alloy materials have their own significant characteristics, and the difficulty of welding has always been the biggest obstacle restricting its wide use.
[0007] (4) There are many parameters in the pulse welding process, and the parameters will affect each other. The change of one parameter will lead to the change of other parameters to maintain a good welding effect, and it is inconvenient to adjust
However, when this adjustment method is applied to the welding of aluminum alloy materials above 3 mm, the effect is good. When the thickness of the welding base metal is reduced to 2 mm or less, the application effect of this method is not good, and the base metal is easy to be welded through, and the weld is formed. Difficulty, indicating that this method is not suitable for welding aluminum alloy sheet materials
[0008] Generally speaking, the existing technology is difficult to form when welding aluminum alloy sheets with a thickness of 2 mm or less, and the sheets are easily welded through.

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  • Modulating pulse current welding method and system of aluminum alloy thin plate and storage medium
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  • Modulating pulse current welding method and system of aluminum alloy thin plate and storage medium

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Embodiment Construction

[0051]The present invention will be further explained and described below in conjunction with the accompanying drawings and specific embodiments of the description. For the step numbers in the embodiment of the present invention, it is only set for the convenience of explanation and description, and there is no limitation on the order of the steps. The execution order of each step in the embodiment can be carried out according to the understanding of those skilled in the art Adaptive adjustment.

[0052] refer to Figure 7 , an embodiment of the present invention provides a modulated pulse current welding method for an aluminum alloy sheet, comprising the following steps:

[0053] Calculate the welding peak current based on the standard formula of parabolic function;

[0054] Configure welding parameters, the welding parameters include welding initial current, ladder pulse current, single pulse base value current, single pulse peak time length, ladder pulse time length, sing...

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Abstract

The invention discloses a modulating pulse current welding method and system of an aluminum alloy thin plate and a storage medium. The method comprises the following steps that based on the standard formula of the parabolic function, the welding peak current is calculated, and welding parameters are configured; and welding operation is started based on a preset parabola curve according to the welding peak current obtained through calculation and the configured welding parameters. According to the ladder single pulse current welding method achieving modulating through the parabolic function waveform, the effect of a strong and weak pulse group stirring molten bath is formed, and bubble escape is facilitated; and in addition, the ladder waveform has the globular transfer control stage, globular transfer regularity in the welding process is high, welding seam formability is good, the good welding seam forming effect is achieved on welding of the aluminum alloy thin plate, and the method and system can be widely applied to the technical field of metal welding.

Description

technical field [0001] The invention relates to the technical field of metal welding, in particular to a modulation pulse current welding method, system and storage medium of an aluminum alloy thin plate. Background technique [0002] Compared with ordinary ferrous metal materials, aluminum alloy materials have the characteristics of light weight, high strength, small specific gravity, good corrosion resistance and convenient recycling. Wide range of applications. However, compared with conventional ferrous metal materials, the physical and chemical properties and welding process performance of aluminum alloy materials have their own significant characteristics, and the difficulty of welding has always been the biggest obstacle restricting its wide use. The characteristics of aluminum alloys make it easy to form welding defects such as slag inclusions, incomplete fusion, incomplete penetration, shrinkage cavities, thermal cracks and hydrogen pores during welding. [0003] ...

Claims

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Application Information

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IPC IPC(8): B23K9/09
CPCB23K9/092
Inventor 朱强吴立华康国坡李权
Owner 广东开放大学(广东理工职业学院)
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