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A kind of preparation method of low-oxygen quartz crucible

A quartz crucible and crucible technology, applied in the field of preparation of low-oxygen quartz crucibles, can solve the problem of light decay that does not meet the development needs of high-efficiency batteries, reduce the light decay effect of cells, and do not meet the photovoltaic parity Internet access, etc. The effect of coating performance, improving drying performance, and improving water absorption characteristics

Active Publication Date: 2021-07-13
镇江润驰新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the oxygen content in the conventional process of polycrystalline ingots ranges from 10-16ppm, which can meet the requirements of conventional battery technology, but with the popularization of passivated emitter and rear cell technology (that is, Passivated Emitter and Rear Cell, abbreviated as PERC), The silicon dioxide introduced in the preparation process of the prior art has a high oxygen content, so the sprayed coating obtained has a high oxygen content and poor compactness. During the subsequent ingot casting process, the oxygen in the sprayed coating diffuses into the silicon ingot, resulting in The oxygen content in the silicon ingot reduces the light decay effect of the cell
However, the light attenuation problem caused by the high oxygen content of the ingot increasingly does not meet the development needs of existing high-efficiency batteries, and does not meet the needs of grid parity for photovoltaics.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A method for preparing a low-oxygen quartz crucible, comprising the following steps:

[0024] S11: Take 1000g of single crystal high-purity quartz sand, fused high-purity quartz sand and water each with a particle size of 40 meshes and mix them into a ball mill, use zirconia as the ball material, and ball mill for 16 hours to prepare a particle size D 50 for 8 mu m of quartz sand slurry, and the total metal impurity content of the quartz sand slurry is ≤10ppm; S12: Mix the quartz sand slurry obtained in S11 with 2000g of high-purity quartz sand with a particle size of 100 mesh, stir and homogenize for 12 hours to form a uniform quartz sand slurry, and the total metal impurity content of the homogenized quartz sand slurry is ≤10ppm; S13: brush the homogenized quartz sand slurry on the inner surface of the crucible, and then dry it at 80°C for 60 minutes to obtain high Purity quartz sand coating, wherein, the homogenized quartz sand slurry used in the brushing is 400g / su...

Embodiment 2

[0027] A method for preparing a low-oxygen quartz crucible, comprising the following steps:

[0028] S11: Take 1000g of single crystal high-purity quartz sand with a particle size of 200 mesh, 2000g of fused high-purity quartz sand and 2000g of water, mix them and add them to the ball mill, use zirconia as the ball material, and ball mill for 22 hours to prepare a particle size D 50 for 6 mu m of quartz sand slurry, and the total metal impurity content of the quartz sand slurry is ≤10ppm; S12: Mix the quartz sand slurry obtained in S11 with 2500g of high-purity quartz sand with a particle size of 200 mesh, stir and homogenize for 24 hours to form a uniform quartz sand slurry, and the total metal impurity content of the homogenized quartz sand slurry is less than or equal to 10ppm; S13: brush the homogenized quartz sand slurry on the inner surface of the crucible, and then dry it at 100°C for 40 minutes to obtain a high Purity quartz sand coating, wherein, the homogenized quar...

Embodiment 3

[0031] A preparation method of a low-oxygen quartz crucible, comprising the following steps:

[0032] S11: Take 1000g of single crystal high-purity quartz sand with a particle size of 100 mesh, 1500g of fused high-purity quartz sand and 1500g of water, mix them and add them to the ball mill, use zirconia as the ball material, and ball mill for 19 hours to prepare a particle size D 50 for 7 mu m of quartz sand slurry, and the total metal impurity content of the quartz sand slurry is ≤10ppm; S12: Mix the quartz sand slurry obtained in S11 with 2000g of high-purity quartz sand with a particle size of 100 mesh, stir and homogenize for 18 hours to form a uniform Quartz sand slurry, and the total metal impurity content of the homogenized quartz sand slurry is ≤10ppm; S13: Brush the homogenized quartz sand slurry on the inner surface of the crucible, and then dry it at 90°C for 50 minutes to obtain high Purity quartz sand coating, wherein, the homogenized quartz sand slurry used for...

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PUM

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Abstract

The invention provides a method for preparing a low-oxygen quartz crucible, comprising the following steps: S1: preparing a high-purity quartz sand coating on the surface of the crucible, and the high-purity quartz sand contains SO 2 Mass fraction ≥ 99.999%; S2: Prepare a silicon nitride coating on the surface of the high-purity quartz sand coating. The high-purity quartz sand coating prepared by the present invention improves its water absorption characteristics; in addition, the present invention uses alcohol-based silica sol to prepare a silicon nitride coating, which enhances the bonding force between the high-purity quartz coating and the silicon nitride coating, A denser silicon nitride coating is obtained to reduce the infiltration of oxygen in the crucible to the silicon ingot.

Description

technical field [0001] The invention belongs to the technical field of preparing a crucible for polycrystalline silicon ingots, and in particular relates to a method for preparing a low-oxygen quartz crucible. Background technique [0002] At present, the preparation method of polycrystalline silicon ingots is mainly carried out by using the directional solidification system provided by GT Solar, which usually includes steps such as heating, melting, crystal growth, annealing and cooling. During the solidification and crystal growth process, the temperature of the top and the opening of the side insulation cover are controlled so that the molten silicon liquid can obtain sufficient supercooling at the bottom of the crucible to solidify and crystallize. At present, the oxygen content in the conventional polycrystalline ingot process ranges from 10-16ppm, although it can meet the requirements of conventional battery technology, but with the popularization of passivated emitter...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C30B28/06C30B29/06
CPCC30B28/06C30B29/06
Inventor 季勇升刘明权
Owner 镇江润驰新材料科技有限公司
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