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Spunbond nonwoven fabric

A technology of spunbond non-woven fabric and complex viscosity, which is applied in the field of spunbond non-woven fabric, can solve the problems of reduced productivity, broken filaments, and difficulty in stable production, and achieve high orientation parameters, large crystallite size, and high degree of crystal orientation Effect

Active Publication Date: 2020-05-08
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the method of reducing the discharge amount to reduce the diameter, there is a problem of lowering productivity; in addition, in the method of increasing the spinning speed to increase productivity, there is a problem of frequent yarn breakage and stable production.

Method used

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  • Spunbond nonwoven fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0174] A polypropylene-based resin belonging to a propylene homopolymer with a melt mass flow rate of 200 g / 10 minutes and a melting point of 160 ° C is melt-extruded through a single-screw extruder, and the spinning spinneret is metered by a gear pump. Supply polypropylene resin. The spinning temperature (spinneret temperature) is set at 230°C, and the polypropylene-based resin is made from a spinneret hole with a hole diameter D of 0.30 mm and a molding section length L of 0.75 mm under the condition of a single hole discharge rate of 0.6 g / min. discharge. The introduction hole located directly above the spinneret hole is a straight hole, and the connection between the introduction hole and the spinneret hole uses a tapered spinning spinneret. For the discharged fibrous resin, start from the distance of 40 mm from the spinning spinneret, and blow an air stream at 12°C from the outside of the sliver (fibrous resin) at a speed of 30 m / min. Pulled by a machine at a speed of 4...

Embodiment 2、3

[0176] [Example 2, 3, Comparative Example 1]

[0177] The inflow air pressure of the injector was changed, and the spinning speed was changed to 6.9 km / min in Example 2, 3.1 km / min in Example 3, and 2.6 km / min in Comparative Example 1. Other than that, the same method as in Example 1 was used to obtain a spunbond nonwoven fabric.

[0178] The results are shown in Table 1. According to Table 1, it can be seen that the average single fiber diameter of the spunbonded nonwoven fabric obtained in Example 2 is 11.0 μm, the degree of crystal orientation is 0.942, the crystallite size of the (110) plane is 19.4 nm, the orientation parameter is 8.83, and the complex viscosity is 53 Pa·sec, and the average single fiber diameter of the spunbonded nonwoven fabric obtained in Example 3 is 16.5 μm, the degree of crystal orientation is 0.913, the crystallite size of the (110) plane is 14.5 nm, and the orientation parameter is 8.05, The complex viscosity was 57 Pa·sec, and the spunbond nonwov...

Embodiment 4、5

[0183] [Example 4, 5, Comparative Example 3]

[0184] The melt mass flow rate of the polypropylene resin used was changed to 170 g / 10 minutes in Example 4, 450 g / 10 minutes in Example 5, and 60 g / 10 minutes in Comparative Example 3, except Other than that, the same method as in Example 1 was used to obtain a spunbond nonwoven fabric.

[0185] The results are shown in Table 1. According to Table 1, it can be seen that the average single fiber diameter of the spunbonded nonwoven fabric obtained in Example 4 is 13.8 μm, the degree of crystal orientation is 0.922, the crystallite size of the (110) plane is 16.5 nm, the orientation parameter is 9.37, and the complex viscosity It is 83 Pa·sec, and the spunbonded nonwoven fabric has few defects and is excellent in flexibility and processability. In addition, it was found that the average single fiber diameter of the spunbonded nonwoven fabric obtained in Example 5 was 13.6 μm, the degree of crystal orientation was 0.912, the crysta...

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Abstract

Provided is a spunbond nonwoven fabric which is made of a polypropylene fiber and satisfies all of the following conditions A to E: A. the average single fiber diameter of the fiber is 6-17 [mu]m; B.the degree of crystal orientation of the fiber as obtained by wide-angle X-ray diffraction is at least 0.91; C. the crystallite size of the (110) plane of the fiber as obtained by wide angle X-ray diffraction is at least 12 nm; D. the average orientation parameter of the fiber as obtained by Raman spectroscopy is at least 8.0; and E. the complex viscosity of the spunbond nonwoven fabric at a temperature of 230 DEG C is 20-100 Pa.sec at an angular frequency of 6.3 rad / sec.

Description

technical field [0001] The present invention relates to a soft spunbond nonwoven fabric having excellent mechanical properties and high processability. Background technique [0002] Spunbonded nonwoven fabrics made of polyolefins, especially polypropylene spunbonded nonwoven fabrics, are widely used mainly for sanitary materials because of their low cost and excellent processability. [0003] In recent years, for polypropylene spunbonded nonwoven fabrics used in sanitary materials, further improvements in hand feel, skin feel, softness, and productivity have been demanded, and various researches have been conducted especially to improve softness. [0004] As a method of improving flexibility, it is known that reducing the fiber diameter is effective. However, in the method of reducing the discharge amount to reduce the diameter, there is a problem of lowering productivity; in addition, in the method of increasing the spinning speed to increase productivity, there is a probl...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H3/007D04H3/16
CPCD04H3/007D04H3/016D04H3/14D01F6/46D01F6/06D04H3/16
Inventor 胜田大士船津义嗣远藤雅纪
Owner TORAY IND INC