Method for evaluating welding residual stress

A technology of residual stress and stress, applied in the field of residual stress evaluation, can solve problems such as inability to realize on-site, fast, online application, complexity of welding residual stress, etc., and achieve the effect of quantitative evaluation and lift-off height optimization

Active Publication Date: 2020-06-16
JIANGSU UNIV OF SCI & TECH
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Problems solved by technology

The destructive method is a kind of method to realize the stress evaluation on the basis of destroying the welded structure or the overall performance of the equipment, such as the small hole method. Although this type of method can realize the stress evaluation, it has the following problems: ① It cannot be realized on-site, quickly , online application; ②The evaluation result is the result of a small sample random check
However, in the existing methods, the metal magnetic memory signal is mainly evaluated with uniform / unidirectional stress, which cannot be applied to the complex characteristics of welding residual stress.

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  • Method for evaluating welding residual stress
  • Method for evaluating welding residual stress

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Embodiment Construction

[0023] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0024] The method for welding residual stress evaluation of the present invention comprises the following steps:

[0025] Step 1: Select hot-rolled Q235 steel with a thickness of 3.0mm as the welding base material, carbon steel welding wire as the additive material, and a mixed gas of 82% argon and 18% carbon dioxide as the shielding gas to adjust the welding process parameters, mainly for welding Current, arc voltage, gas flow, dry elongation of welding wire, welding speed, to obtain welded joints without appearance and internal defects;

[0026] Step 2, process and prepare Q235 steel with a size of 200×30×3mm, and prepare rectangular grooves with a width of 0.5mm and depths of 0.5, 1.0, 1.5, 2.0 and 2.5mm on its surface by wire cutting method, and the distance between them is 30mm, and the vacuum heat treatment method is used to relieve the stress of the s...

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Abstract

The invention discloses a method for evaluating welding residual stress. The method comprises the following steps of: collecting a magnetic signal of a welding joint, collecting magnetic signals of atest material under different stresses through a static load tensile test, achieving longitudinal / transverse separation of the magnetic signals by combining correlation analysis between longitudinal residual stress and transverse residual stress of the welding joint, further extracting magnetic signal characteristic parameters capable of representing welding longitudinal stress, and finally, realizing the effective evaluation of the longitudinal residual stress of the welding joint by establishing the corresponding relationship between the stress and the magnetic signal characteristic parameters. According to the method, by establishing the corresponding relation between the stress and the magnetic signal characteristic parameters, quantitative evaluation of the stress value and the direction of a welding sample can be achieved, and meanwhile the method has the advantages of being free of damage, rapid, safe, capable of achieving online operation and the like.

Description

technical field [0001] The invention relates to a method for evaluating residual stress, in particular to a method for evaluating welding residual stress. Background technique [0002] Residual stress is one of the important factors that affect or even determine the service safety of welded structures. Therefore, it is extremely important to explore methods that can realize the evaluation of welding residual stress to ensure the service safety and quality of welded structures and their equipment. At present, residual stress evaluation methods can be divided into two categories: non-destructive methods and destructive methods. The destructive method is a kind of method to realize the stress evaluation on the basis of destroying the welded structure or the overall performance of the equipment, such as the small hole method. Although this type of method can realize the stress evaluation, it has the following problems: ① It cannot be realized on-site, quickly , Online applicati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N27/85G01L5/00
CPCG01N27/85G01L5/0047Y02P10/20
Inventor 刘彬付鹏谷家扬李瑞峰祁凯王凤江陈书锦
Owner JIANGSU UNIV OF SCI & TECH
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