Stator of wheel hub motor for electric vehicle

A hub motor and electric vehicle technology, applied in the field of electric vehicles, can solve problems such as messy and loose winding of enameled wires, low utilization rate of stator slots, and motor failure damage, etc., to increase the effective area, reduce the risk of high temperature failure, and reduce iron loss Effect

Pending Publication Date: 2020-07-28
TAIZHOU JINYU ELECTROMECHANICAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In today's market, the stator winding method of the in-wheel motor applied to the electric vehicle adopts the multi-strand multi-turn winding process. Due to the multi-strand winding process of this type of winding process, the winding of the enameled wire is relatively messy and loose, and the notch Slot wedges are required to block the leakage of enameled wires, causing the stator and rotor to rotate and interfere with each other, resulting in motor failure and damage. This structure does not have a high utilization rate of the stator slot.
Moreover, in order to shorten the circumferential span of the Hall slot of the traditional hub motor, the Hall slot is usually placed at the tooth slot. The installation of the Hall at this position is difficult, and the installation is easy to loosen, the deviation is large, and it is easy to install. Dropped, it is in direct contact with the enameled wire, the temperature of the contact environment is higher than that of the Hall installed on the rib, and it is easy to be damaged by high temperature

Method used

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  • Stator of wheel hub motor for electric vehicle
  • Stator of wheel hub motor for electric vehicle
  • Stator of wheel hub motor for electric vehicle

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Such as Figure 1 to Figure 4As shown, the stator of a 10-inch in-wheel motor for electric vehicles provided by this embodiment includes an iron core 1 and a bracket 2, the iron core 1 is composed of ribs 12, yokes 14 and tooth grooves 13, and the iron core 1 is fixed on On the outer peripheral surface of the bracket 2, the center of the bracket 2 is welded with a shaft sleeve, and the axial end of the iron core 1 is provided with a number of Hall slots for installing Hall elements, and the inner peripheral surface of the iron core 1 is provided with several anti-rotation recesses Slot 15, anti-rotation ribs and anti-rotation grooves 15 are provided on the outer circumference of the bracket 2 for corresponding cooperation to form a circumferential positioning and anti-rotation connection pair. Copper wire windings are placed in the cavity of the tooth groove 13, and the copper wire windings are arranged in a clockwise direction. Or wind around the tooth bar 12 in a coun...

Embodiment 2

[0037] The technical solutions in this embodiment are mostly the same as those in Embodiment 1. This embodiment only describes the different parts in detail, and the parts that are the same as those in Embodiment 1 will not be repeated here.

[0038] Such as figure 1 and image 3 As shown, the outer diameter of the iron core 1 is 208-215mm. Preferably, the outer diameter of the iron core 1 is 209-211mm. More preferably, the outer diameter of the iron core 1 is 209-210mm. In this embodiment, the outer diameter of the iron core 1 is The outer diameter is 210.2~210.5mm.

[0039] The rib 12 of the iron core 1 has a width of 5-8 mm, the thickness H2 of the tooth lip of the iron core 1 is 0.5-2 mm, and the yoke 14 of the iron core 1 has a thickness of 3.5-6 mm. Preferably, the rib 12 of the iron core 1 has a width of 5.5~7mm, the thickness H2 of the tooth lip of the iron core 1 is 0.8~1.5mm, the thickness of the yoke 14 of the iron core 1 is 4.5~5mm, more preferably, the width of ...

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Abstract

The invention relates to a stator of a wheel hub motor for an electric vehicle, which comprises an iron core and support, wherein the iron core is composed of tooth ribs, a yoke part and tooth grooves, the iron core is arranged on the outer side of the support, at least three Hall grooves are formed in the end part of the same side of the iron core, the three Hall grooves are located on the toothribs of the iron core and are distributed in a circumferential manner, the symmetrical center lines of the three Hall grooves are intersected in pairs, the symmetrical center line of the middle Hall groove in the three Hall grooves and the symmetrical center lines of the Hall grooves located on the two sides of the middle Hall groove form an included angle [alpha] and an included angle [beta] respectively, the number of tooth grooves of the iron core is 48, the included angle [alpha] ranges from 22 degrees to 26 degrees, and the included angle [beta] ranges from 36 degrees to 40 degrees. The stator has the advantages that the tooth groove structure is optimized, the position of each Hall groove is reasonably arranged, the precision of a motor commutation point is improved, the problem thata groove opening Hall is difficult to install and prone to deviation is solved, the stator adapts to a single-wire multi-turn winding process, a magnetic circuit is optimized, the motor efficiency isimproved, a groove wedge is removed, and the stator groove utilization rate is increased.

Description

technical field [0001] The invention relates to the technical field of electric vehicles, in particular to a stator of a hub motor for electric vehicles. Background technique [0002] Nowadays, as people's pace of life is getting faster and faster, urban traffic congestion is becoming more and more serious, so electric vehicles are favored as a green means of transportation. After years of development, the electric vehicle market has become more and more saturated, and as the market competition has become increasingly fierce, electric vehicles have gone from initially meeting functional requirements to pursuing performance excellence and riding comfort, so that they are increasingly pursuing complete vehicles. The price / performance ratio of the hub motor, as the main accessory of the electric vehicle, its cost performance has also become an important indicator considered by the major electric vehicle manufacturers. The size of the noise has become the standard for custome...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K1/14H02K1/16H02K11/215H02K3/12H02K3/52
CPCH02K1/146H02K1/165H02K3/12H02K3/522H02K2213/03H02K11/215Y02T10/64
Inventor 王加许王建张忠
Owner TAIZHOU JINYU ELECTROMECHANICAL
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