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Forging method of roller

A roll and forging technology, applied in manufacturing tools, forging/pressing/hammer devices, heating/cooling equipment, etc., can solve problems such as poor forgeability and surface cracking, reduce processing time, improve production efficiency, and improve product quality. quality effect

Active Publication Date: 2020-07-31
HANGZHOU STEAM TURBINE CASTING & FORGING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Cr5 material cold rolling rolls are widely used in large and medium-sized rolling mills at present. The quality of the material rolls directly determines the rolling efficiency and product quality. In order to improve the fatigue resistance and wear resistance of the material, currently electroslag In addition to power frequency quenching, low-temperature ordinary forging is generally used in the forging process. This forging method breaks the coarse as-cast structure by upsetting and elongating. However, because of the high carbon content of the Cr5 cold roll, the Cr content reaches 5%. , the forgeability is poor, and the low-temperature large-deformation forging method requires a forging ratio > 5 to effectively break down carbides. Therefore, in actual forging, two times of upsetting and drawing are required, and surface cracking often occurs and it is scrapped.

Method used

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Examples

Experimental program
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Embodiment 1

[0023] The whole process is attached figure 1 As shown, the specific steps are as follows

[0024] S1: Heat the steel ingot to 1180°C, squeeze the steel ingot from both sides with an anvil, remove the riser 2 and the nozzle 3, and the length of the pressed steel ingot (marked by the letter L in the attached drawing), width (in the attached drawing Marked by the letter W) and the height (marked by the letter H in the drawings) ratio is 3:1.5:1; the whole process of the above is as attached figure 1 As shown in the first small figure in;

[0025] S2: Raise the temperature of the steel ingot to 1230°C, squeeze the steel ingot from both sides in the length direction, and flatten the length of the steel ingot to half of the original length, and the surface of the steel ingot in the width direction and the surface in the height direction are both in the shape of Arc-shaped; the whole process is as attached figure 1 As shown in the second picture in , the shape of the ingot after ...

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Abstract

The invention discloses a forging method of a roller. The method comprises the following steps that a steel ingot is pressed into a cuboid steel ingot, a riser and a water gap are removed, the proportion of the length, the width and the height of the pressed steel ingot is 3:1.5:1, the steel ingot is extruded from two sides in the length direction, the length of the steel ingot is flattened to thehalf of the original length, the face in the width direction of the steel ingot and the face in the height direction of the steel ingot are both in arc shapes, the steel ingot is forged, after one face is forged each time, rotation is carried out by 90 degrees, the next face continues to be forged, and the steel ingot is forged to be formed. The method has the following beneficial effects that only a one-time upsetting process needs to be carried out, therefore, the whole machining consumed time can be reduced, the surface cracking phenomenon can be reduced, the production efficiency can be effectively improved, production cost is reduced, and the product quality can be improved.

Description

technical field [0001] The invention relates to the field of forging, in particular to a forging method of rolls. Background technique [0002] Cr5 material cold rolling rolls are widely used in large and medium-sized rolling mills at present. The quality of the material rolls directly determines the rolling efficiency and product quality. In addition to power frequency quenching, low-temperature ordinary forging is generally used in the forging process. This forging method breaks the coarse as-cast structure by upsetting and elongating. However, because of the high carbon content of the Cr5 cold roll, the Cr content reaches 5%. , the forgeability is poor, and the low-temperature large-deformation forging method requires a forging ratio > 5 to effectively break down carbides. Therefore, in actual forging, two times of upsetting and drawing are required, and surface cracking often occurs and it is scrapped. Contents of the invention [0003] Aiming at the above problems...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21K1/10B21J5/00B21K29/00
CPCB21K1/10B21J5/002B21K29/00
Inventor 郝明闪叶常辉郑峰蒋波
Owner HANGZHOU STEAM TURBINE CASTING & FORGING
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