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A processing system and processing method for a drag seat assembly

A processing system and assembly technology, applied in the field of shock absorber drag seat processing, can solve the problems of difficulty in keeping the mandrel and the side of the intermediate electrode parallel, the dimensional stability of the drag seat body is not high, and the service life of stamping die parts is short. , to reduce the placement risk and defective product rate, eliminate uneven stress distribution, and improve production efficiency

Active Publication Date: 2021-07-30
南阳浩帆车辆部件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The shock absorber bracket assembly includes the bracket body and the U-shaped bracket welded and fixed to the wing edge of the opening end of the bracket body. The bracket body is usually prepared by stamping a strip. The existing stamping process and devices have the following problems: process steps The design is unreasonable, resulting in low dimensional stability of the drag seat body, prone to defects such as excessive flanging stress and cracks in the flanging; uneven stress distribution, resulting in the occurrence of bursting and abnormal noise of the oil cylinder; the service life of stamping die parts is short , the maintenance cost is high, and it is not easy to replace or repair
[0003] In addition, CN208450815U discloses a double-sided welding device for the shock absorber bracket assembly, including a mandrel (or mandrel) for placing the bracket, but the mandrel is a cylindrical overall structure, and in the actual production process , there are the following disadvantages: 1. The mandrel is worn during the production process, which is prone to poor size and excessive pressing force; 2. When the stamping material leaves the factory, there is a certain tolerance in thickness and performance, so that the product will have a certain amount of pressure when the stamping die is produced. 3. In the production process, it is difficult to keep the mandrel and the side of the middle electrode parallel. If they are not parallel, it is easy to cause the size of the two ends of the product to be different.

Method used

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  • A processing system and processing method for a drag seat assembly
  • A processing system and processing method for a drag seat assembly
  • A processing system and processing method for a drag seat assembly

Examples

Experimental program
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Embodiment 1

[0036] Such as figure 1 As shown, a processing system for the tray assembly includes a stamping device for forming the tray body and a double-sided projection welding device for welding the tray body and the U-shaped bracket. The stamping device includes sequentially along the belt conveying direction. Trimming assembly station 1, wing edge forming station 2, side flanging station 3, wing edge punching station 4, wing edge bending station 5, arc body bending station 6, Shaping station 7 and separation station 8, empty step station 9 is set between adjacent stations, edge trimming assembly station 1 includes positioning punching-edge trimming station 10 arranged in sequence along the conveying direction of the material belt , Side edge trimming station 11, first wing edge trimming station 12 and second wing edge trimming station 13. The feeding end of the trimming assembly station 1 is provided with a roller conveying mechanism, and the end of the roller conveying mechanism fa...

Embodiment 2

[0040] This embodiment is basically the same as Embodiment 1, the difference is: as figure 2 and 3 As shown, the discharge end of the stamping device is provided with an elastic telescopic piece for pressing the separated tray body. The elastic telescopic piece includes a support frame 16, a guide column 17 and a pressing plate 18, and the support frame 16 is fixed on the discharge end. One end of the guide column 17 is fixed with a limit block, and the other end slides through the support frame 16 to be connected with the pressing plate 18, and a return spring 19 is set on the guide column 17 between the pressing plate 18 and the support frame 16.

[0041] The usage method of this embodiment: press the separated tray body along the conveying direction with the pressing plate 18, so that the tray body can be pushed forward sequentially and discharged, and it is also convenient for the separation station 8 to cut off the connecting section 52 , to avoid deformation at the tru...

Embodiment 3

[0043] This embodiment is basically the same as embodiment one or two, the difference is: as Figure 4 , 5 As shown in and 6, the first wing edge trimming station 12, the second wing edge trimming station 13, the wing edge forming station 2, the side edge flanging station 3 and the wing edge punching station 4 are all installed There is a lower pressing punch 20, and the lower pressing punch 20 is connected to the frame 14 through elastic telescopic rods, and an upper pressing die 21 is arranged above the lower pressing punch 20, and the upper pressing die 21 is fixedly connected with the upper plate 15. The position of the pressing die 21 corresponding to the middle hole 22 of the tray body is fixed with a positioning post 23 by bolts, and the lower pressing punch 20 is provided with a vertical positioning groove 24 at a position corresponding to the positioning post 23 .

[0044] Such as Figure 7 and 8 As shown, the lower bending punch 25 is installed at the wing edge be...

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Abstract

The present invention proposes a processing system and processing method of the tray assembly. The processing system includes a stamping device for forming the tray body and a double-sided projection welding device for welding the tray body and the U-shaped bracket. The stamping device includes The edge trimming assembly station, wing edge forming station, side edge flanging station, wing edge punching station, wing edge bending station, arc body bending station, Shaping station and separation station, empty step stations are set between adjacent stations, trimming assembly station includes positioning punching-trimming station, side trimming station arranged in sequence along the conveying direction of the material belt station, the first wing edge trimming station and the second wing edge trimming station. The invention optimizes the design of the processing station, improves the dimensional stability of the main body of the drag seat, and eliminates the uneven distribution of relevant stress to the greatest extent; the redesigned mold structure adopts a block-type structure, which prolongs the life of the mold parts and shortens the maintenance time of the mold , to facilitate mold maintenance.

Description

technical field [0001] The invention relates to the field of processing a drag seat of a shock absorber, in particular to a processing system and a processing method for a drag seat assembly. Background technique [0002] The shock absorber is mainly to relieve the impact brought by the road surface, quickly absorb the shock generated by the bumps, and restore the vehicle to the normal driving state, which puts forward a series of high requirements for the shock absorber. The formation plays a key role in this process, directly affecting the strength, stability, lifespan, etc. of the shock absorber, and there are endless cases of abnormal noise, welding cracking, and fracture of the shock absorber on the market. The shock absorber bracket assembly includes the bracket body and the U-shaped bracket welded and fixed to the wing edge of the opening end of the bracket body. The bracket body is usually prepared by stamping a strip. The existing stamping process and devices have t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D35/00
CPCB21D35/001B21D35/002
Inventor 周胡森田瑞
Owner 南阳浩帆车辆部件有限公司