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Detection production line for seamless copper tube ultrasonic flaw detection equipment and working method of detection production line

A seamless copper tube and ultrasonic technology, used in the analysis of solids using sonic/ultrasonic/infrasonic waves, material analysis using sonic/ultrasonic/infrasonic waves, and measuring devices, etc., can solve the problem of prolonging the detection period of copper tubes and increasing the workload of workers , prone to rollover and other problems, to achieve the effect of improving detection efficiency and detection accuracy, improving applicability and practicability, and improving work efficiency

Pending Publication Date: 2020-08-18
苏州撼力合金股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the processing of seamless copper pipes, the quality is often inspected. Traditional inspections are mostly based on manual inspections. However, manual inspections are based on experience and feeling, and have certain uncontrollability. At the same time, manual inspections will also cause false detections. , Missed detection, which will not only affect the efficiency of its detection, but also affect the quality of its detection
[0004] The seamless copper pipe also needs ultrasonic flaw detection equipment to detect it during the processing process. However, most of the copper pipes are manually controlled into the detection area during the feeding or feeding process, so it is necessary to set up a special post to increase The personnel expenditure of the enterprise, and its low technological content will affect the efficiency of its material supply, and even if some of them will use the feeding mechanism for feeding, but because the copper tube is cylindrical, it will appear biased during processing. shift, which will also affect the quality of its detection
[0005] At present, many enterprises will use instrument detection. However, most of the instruments are fixed at a specific position. However, in the actual production process, various emergencies will be encountered, which will lead to fixed detection. The instrument cannot meet the needs of production testing;
[0006] After the seamless copper tube is detected by the ultrasonic flaw detector, it needs to enter the next process. The traditional method is to remove the copper tube manually, which requires a lot of manpower and time, which will not only increase the workload of the workers, but also Seriously affect the speed of its discharge, prolong the cycle of copper tube inspection, and the copper tube is cylindrical, because of its special structure, it is easy to roll over during processing, which will increase its transportation and handling Difficulty, so the existing seamless copper tube detection technology still needs to be improved

Method used

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  • Detection production line for seamless copper tube ultrasonic flaw detection equipment and working method of detection production line
  • Detection production line for seamless copper tube ultrasonic flaw detection equipment and working method of detection production line
  • Detection production line for seamless copper tube ultrasonic flaw detection equipment and working method of detection production line

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Embodiment

[0055] Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0056] As shown in the figure, a detection production line for ultrasonic flaw detection equipment for seamless copper pipes is characterized in that it includes: a feeding device 1, a detection device 2, a feeding device 3 and a discharging device 4, and the feeding device 1 It is arranged on one side of the detection device 2, the feeding device 3 is arranged on one side of the detection device 2, and the discharge device 4 is arranged at the end of the feeding device 3;

[0057] Wherein, the detection device 2 is provided with...

Embodiment 2

[0068] As shown in the figure, a testing production line for ultrasonic flaw detection equipment for seamless copper tubes includes: a feeding device 1, a testing device 2, a feeding device 3 and a discharging device 4, and the feeding device 1 is arranged on the testing device 2, the feeding device 3 is arranged on one side of the detection device 2, and the discharging device 4 is arranged at the end of the feeding device 3;

[0069] Wherein, the detection device 2 is provided with a column beam for installing a detector, a detection trolley and a detection control device, the detection trolley is arranged on the column beam, and the two are connected in a sliding manner, the detection trolley and the detection control device connection.

[0070] Wherein, described feeding device 1 is provided with one group of feeding columns 101, one group of feeding racks 102, feeding shaft 103, feeding rod 104 and blocking mechanism 105, and described support frame 102 is located at feed...

Embodiment 3

[0119] A detection production line for ultrasonic flaw detection equipment for seamless copper pipes described in this embodiment, its working method is as follows:

[0120] 1): First click start on the display screen control device, and then the feeding device starts feeding, that is, feeding device 1 feeds material to feeding device 3, and a tube material detection switch is set on the feeding rack 102, when the detection switch detects When the seamless copper pipe is reached, the conveying device 33 on the feeding device 3 waits for feeding, and in the process, the blocking mechanism 105 is released, and the seamless copper pipe enters the feeding device 3;

[0121] 2): When the detection switch detects that there is material, the control device will control the detection trolley to move automatically. When the detection trolley detects pipe fittings, the rotation starts, and the detection trolley continues to walk. When the detection trolley walks to the position of the co...

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PUM

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Abstract

The invention discloses a detection production line for seamless copper tube ultrasonic flaw detection equipment. The detection production line comprises a feeding device, a detection device, a material sending device and a discharging device. The feeding device is arranged on one side of the detection device, the material sending device is arranged on one side of the detecting device, and the discharging device is arranged at the tail end of the material sending device, wherein the detecting device is internally provided with a vertical column beam for installing a detecting instrument, a detecting trolley and a detecting control device. The detecting trolley is arranged on the vertical column beam, the detecting trolley and the vertical column beam are connected in a sliding mode, and the detection trolley is connected with the detection control device. The detection production line for seamless copper tube ultrasonic flaw detection equipment is simple in structure and reasonable indesign, automation and intelligence are all realized in feeding, detecting, material sending and discharging, a lot of manpower and material resources are saved, the work efficiency is greatly improved, and the detection efficiency and detection accuracy are further improved.

Description

technical field [0001] The invention belongs to the technical field of metal material processing, and in particular relates to a detection production line for seamless copper tube ultrasonic flaw detection equipment and a working method thereof. Background technique [0002] Ultrasonic flaw detection is a method for inspecting parts defects by using ultrasonic energy to penetrate deep into the metal material and pass from one section to another section, reflecting at the edge of the interface to inspect parts defects. Inside the metal, when a defect and the bottom surface of the part are encountered, reflected waves will be generated respectively, and pulse waveforms will be formed on the fluorescent screen. Based on these pulse waveforms, the position and size of the defect can be judged. [0003] With the rapid development of social economy, all walks of life have gradually realized modernization and intelligence, and so is the production of enterprises. During the proces...

Claims

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Application Information

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IPC IPC(8): B65G13/11B65G47/88B65G47/82B65G43/08B65G13/06G01N29/04G01N29/22G01N29/265B41J3/413B41J2/01
CPCB41J2/01B41J3/413B65G13/06B65G13/11B65G43/08B65G47/82B65G47/8807G01N29/04G01N29/225G01N29/265
Inventor 赵祥伟
Owner 苏州撼力合金股份有限公司
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