Low-magnesium barium-containing spheroidized cored wire

A cored wire, low magnesium technology, used in the field of ferrous metal materials, can solve the problems of short wire feeding time, casting pores, and unstable residual Mg in molten iron, and achieve low spheroidization, reduced magnesium content, and low porosity. Effect

Inactive Publication Date: 2020-09-22
DONGFENG PRECISION CASTING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Under the constraints of the domestic cored wire specification φ13, the current spheroidized cored wire JB / T13472-2018 is adopted. Because the Mg content is as high as 21%-30%, the spheroidization time of this 250-500kg small spheroidized bag Less than 15s, too short spheroidizing time and violent spheroidizing reaction, resulting in extremely unstable residual Mg content in molten iron in small spheroidizing ladles
Preliminary tests have shown that the residual Mg content of molten iron is 0.035-0.069%, which leads to unstable spheroidization. Investment casting often has residual Mg lower than 0.040% and worm-like graphite phenomenon occurs, and Mg content higher than 0.06% sometimes causes castings stomatal problem
[0004] The existing cored wire has the following deficiencies: (1) When producing nodular cast iron by small-scale spheroidizing and feeding wire spheroidization, the residual Mg in molten iron is unstable due to the short feeding time; (2) The residual Mg in molten iron is too low to cause wormlike Graphite, while too high will cause casting porosity

Method used

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  • Low-magnesium barium-containing spheroidized cored wire

Examples

Experimental program
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Effect test

Embodiment 1

[0021] A low-magnesium barium-containing spheroidized cored wire, made of core powder coated with steel skin, including the composition and mass percentage of the core powder: Mg: 8%, Si: 45%, RE: 1.5%, Ba: 5%, Ca: 1.5%, MgO: 0.5%, Al: 1.0%, and the balance is Fe. The core powder is melted and mixed with Mg, Si, RE, Ba, Ca, MgO, Al and Fe according to the technical requirements, and crushed into pellets by a granulator, and sieved by a vibrating sieve to a particle size of 0.1-2.5mm , core powder particle weight 290 ~ 310g / m3, complete core powder preparation. The core powder and steel strip are prepared by the cored wire machine according to the technical production requirements, and then fed into the molten iron by the wire feeding machine. The wire feeding time is 24s, and the bottom of the cored wire is processed to prepare the core diameter of Φ13㎜ spheroidized cored wire.

Embodiment 2

[0023] A low-magnesium barium-containing spheroidized cored wire, made of core powder coated with steel skin, including the composition and mass percentage of the core powder: Mg: 9%, Si: 46%, RE: 1.8%, Ba: 6%, Ca: 1.8%, MgO: 0.8%, Al: 1.1%, and the balance is Fe. The core powder is melted and mixed with Mg, Si, RE, Ba, Ca, MgO, Al and Fe according to the technical requirements, and crushed into pellets by a granulator, and sieved by a vibrating sieve to a particle size of 0.1-2.5mm , core powder particle weight 290 ~ 310g / m3, complete core powder preparation. The core powder and steel strip are prepared by the cored wire machine according to the technical production requirements, and then fed into the molten iron by the wire feeding machine. The wire feeding time is 26s, and the bottom of the cored wire is processed to prepare the core diameter of Φ13㎜ spheroidized cored wire.

Embodiment 3

[0025] A low-magnesium barium-containing spheroidized cored wire, made of core powder coated with steel skin, including the composition and mass percentage of the core powder: Mg: 10%, Si: 47%, RE: 1.9%, Ba: 7%, Ca: 2%, MgO: 0.9%, Al: 1.2%, and the balance is Fe. The core powder is melted and mixed with Mg, Si, RE, Ba, Ca, MgO, Al and Fe according to the technical requirements, and crushed into pellets by a granulator, and sieved by a vibrating sieve to a particle size of 0.1-2.5mm , core powder particle weight 290 ~ 310g / m3, complete core powder preparation. The core powder and steel strip are prepared by the cored wire machine according to the technical production requirements, and then fed into the molten iron by the wire feeding machine. The wire feeding time is 28s, and the bottom of the cored wire is processed, and the diameter of the prepared wire core is Φ13㎜ spheroidized cored wire.

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Abstract

The invention discloses a low-magnesium barium-containing spheroidized cored wire, and belongs to the technical field of ferrous metal materials. The core powder comprises the components of, in percentage by mass, 8%-12% of Mg, 45%-60% of Si, 1.5%-2.5% of RE, 5%-10% of Ba, 1.5%-3% of Ca, 0.5%-1.5% of MgO, 1.0%-1.5% of Al and the balance Fe. According to the low-magnesium barium-containing spheroidized cored wire, the spheroidizing function and the inoculation function are integrated, inoculation of cored wires is not needed any more, thus the magnesium content is reduced, the wire feeding timeof a small ladle with the weight being 500 kg or below is stably controlled to be 24-32 s, and the problem that due to the fact that the wire feeding time is too short, magnesium absorption is unstable in the small ladle spheroidizing process is solved; and the nodulizing cored wire is used for wire feeding and nodulizing, the content of residual Mg in molten iron is more stable than that of an in-ladle pouring method, and nodulizing of ductile iron is poor and pore waste is lower.

Description

technical field [0001] The invention relates to a cored wire, in particular to a low-magnesium and barium-containing spheroidized cored wire, which belongs to the technical field of ferrous metal materials. Background technique [0002] At present, the investment casting precision casting nodular cast iron usually adopts a small spheroidizing bag of 250kg-500kg, and the spheroidizing process is carried out by punching into the bag. With the improvement of environmental protection requirements, it has become a trend to gradually replace the traditional spheroidization process with the feeding method. [0003] Under the constraints of the domestic cored wire specification φ13, the current spheroidized cored wire JB / T13472-2018 is adopted. Because the Mg content is as high as 21%-30%, the spheroidization time of this 250-500kg small spheroidized bag Less than 15s, too short spheroidizing time and violent spheroidizing reaction, resulting in extremely unstable residual Mg conte...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C7/00C21C1/10C22C33/10
CPCC21C1/105C21C7/0006C21C7/0056C22C33/10
Inventor 陈礼年王永华蓝勇
Owner DONGFENG PRECISION CASTING CO LTD
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