A method for preparing lead-calcium master alloy by molten salt primary battery method

A lead-calcium master alloy and galvanic battery technology, applied in molten electrolyte fuel cells, battery electrodes, circuits, etc., can solve the problems of uneven mixing of lead-calcium master alloys and the generation of harmful gases, and achieve fast conduction rate and energy saving. , the effect of reducing economic losses

Active Publication Date: 2022-02-08
CHAOWEI POWER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of the above analysis, the present invention aims to provide a method for preparing lead-calcium master alloy by molten salt galvanic method, in order to solve the problems such as uneven mixing of lead-calcium master alloy prepared in the prior art or generation of harmful gas during the preparation process.

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  • A method for preparing lead-calcium master alloy by molten salt primary battery method
  • A method for preparing lead-calcium master alloy by molten salt primary battery method

Examples

Experimental program
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Effect test

Embodiment 1

[0050] Put a dry and clean graphite crucible in a lead melting furnace, add 1t of lead into the crucible, and put it into a stirring device; raise the temperature to 350-400°C, turn on the mixer, stir for 3-5 minutes, then remove the slag and remove surface impurities.

[0051] Add 10-50kg of dry-dried halide salt to the crucible within 1-30 minutes. The halide salt is a mixed salt of NaCl and KCl. The molar ratio of NaCl and KCl is 0.55:0.45. Close the lid and raise the temperature to 600~700℃. Wait until the temperature stabilizes and the salt in the crucible melts and acts as an electrolyte. 0.6-1.8kg of calcium metal is placed in a stainless steel basket and placed in molten salt as the negative electrode of the primary battery, and the lead liquid is the positive electrode.

[0052] A constant current discharge is carried out between the positive and negative electrodes, and the metal calcium negative electrode dissolves to generate ions into the molten salt, and the io...

Embodiment 2

[0055] The invention discloses a method for preparing a lead-calcium master alloy by a molten salt primary battery method. First place a dry and clean graphite crucible in a lead melting furnace, add 1t of lead into the crucible, and put it into a stirring device; raise the temperature to 350°C for lead melting, turn on the mixer, stir for 5 minutes, then remove the slag and remove surface impurities; then 20kg of halide salts for drying and subsequent use were added to the crucible within 20 minutes, the halide salts were mixed salts of sodium chloride, calcium chloride and magnesium chloride, and the mol ratio of sodium chloride, calcium chloride and magnesium chloride was 0.4:0.33:0.27. Close the lid and raise the temperature to 600°C for salt melting. When the temperature is stable and the salt in the crucible melts, place 1kg of calcium metal in a stainless steel basket and put it in the molten salt as the negative electrode of the primary battery, and the liquid lead is...

Embodiment 3

[0057] The invention discloses a method for preparing lead-calcium alloy by molten salt primary battery method. Put a dry and clean graphite crucible in a lead melting furnace, add 1t of lead into the crucible, and put it into a stirring device; raise the temperature to 400°C, turn on the blender, stir for 4 minutes, and then remove the slag to remove surface impurities.

[0058] Add 10kg of dried electrolyte to the crucible within 10 minutes. The halide salt is a mixed salt of sodium chloride, calcium chloride and potassium chloride, and the molar ratio of sodium chloride, calcium chloride and potassium chloride is 0.43 :0.31:0.26. Close the lid and raise the temperature to 700°C. Wait until the temperature stabilizes and the salt in the crucible melts and acts as an electrolyte. 1.5kg of calcium metal is placed in a stainless steel basket and placed in molten salt as the negative electrode of the primary battery, and the lead liquid is the positive electrode.

[0059] A c...

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Abstract

The invention discloses a method for preparing a lead-calcium master alloy by a molten salt primary battery method, which belongs to the technical field of lead accumulators and solves the problems that the lead-calcium master alloy prepared in the prior art is uneven or harmful gas is produced during the preparation process. The method of the present invention comprises the following steps: step 1. placing the crucible in a lead-melting furnace, and melting lead into lead liquid at 350° C. to 400° C.; step 2. adding halide salts into the crucible and melting to obtain molten salt; step 3. Place a certain quality of calcium metal in a stainless steel basket and place it in molten salt; calcium metal, molten salt, and liquid lead form a primary battery, the liquid lead is the positive electrode of the primary battery, molten salt is the electrolyte, and calcium metal is the negative electrode; Carry out constant current discharge between the positive and negative electrodes, the calcium metal dissolves to generate calcium ions into the molten salt, and the calcium ions are alloyed at the positive electrode of the lead liquid to form a lead-calcium master alloy; step 4. After the metal calcium is consumed, lower the temperature to 350-500 ℃, the molten salt solidifies, and the liquid lead-calcium master alloy is released from the bottom. The invention is suitable for the preparation of lead-calcium master alloy.

Description

technical field [0001] The invention belongs to the technical field of lead storage batteries, and in particular relates to a method for preparing lead-calcium master alloys by a molten salt primary battery method. Background technique [0002] Since the advent of lead-acid batteries, a great deal of research has been done on various lead-alloy substrate grid materials. At present, the most widely used materials for storage batteries are lead-antimony-based alloys and lead-calcium alloys. In 1881, lead-antimony alloys replaced pure lead to make electrode grids, which greatly improved the manufacturing process and battery performance of lead-acid batteries. It plays an important role, but there are many problems in the process of use: 1. The resistance of the lead-antimony alloy is relatively large; 2. The existence of antimony will reduce the decomposition voltage of water, and the water is easy to decompose during charging, which will accelerate the battery's overheating. ...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): H01M4/68C25C3/36H01M8/14
CPCC25C3/36H01M4/685Y02E60/10
Inventor吴永新王冰冰刘孝伟
OwnerCHAOWEI POWER CO LTD