Powder filling method of beryllium material forming blank for CETR

A technology for reactors and forming blanks, which is applied in the field of powder loading of beryllium material forming blanks for CETR reactors. It can solve the problems affecting the performance of forming blanks and material stability, low production efficiency, and a large amount of raw material powder, etc., to achieve satisfactory performance and material stability. High performance requirements, high powder loading efficiency, and the effect of reducing pollution

Active Publication Date: 2020-10-23
西北稀有金属材料研究院宁夏有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Beryllium powder has poor fluidity and low bulk density, and the tap density of the powder will directly affect the quality of the compact, especially for expensive and toxic powders such as beryllium powder. After the powder is filled into the bag, it is hand-tamped, so there are deficiencies: 1. Fill the beryllium powder into the bag and tamp it to a certain filling density. The filling density of the powder cannot meet the performance requirements of the compact; 2. The fluidity of the beryllium powder is poor, resulting in poor uniformity of the powder after compaction, because the size uniformity and straightness of the compact depend on the uniformity of the powder filling, which affects the size of the compact Uniformity and straightness; 3. The tamping process is a non-airtight operation, and inclusions are easy to occur in the powder, which will affect the performance and material stability of the formed blank
In particular, the maximum size of beryllium products for Φ300~700mmCETR reactors reaches 700mm, which requires a large amount of raw material powder, and the powder filling time is too long and the production efficiency is low

Method used

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  • Powder filling method of beryllium material forming blank for CETR

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Step 1, according to the size of the bag 5 and the density of the beryllium powder, calculate the required beryllium powder filling amount of 50kg;

[0049] Step 2, prepare materials according to the required beryllium powder filling amount of 50kg and put them into the feeder 1 of the closed feeding device and seal them;

[0050] Step 3: start the first vibrating motor, drive the feeder 1 to vibrate and feed the beryllium powder into the bag 5 which is sealed and connected to the feeder 1;

[0051] Step 4, according to the amount of beryllium powder in the feeder 1, start the second vibration motor, adjust the vibration frequency of the vibration platform 4, and vibrate the beryllium powder in the bag 5;

[0052] The adjustment of the vibration frequency of vibration platform 3 is as follows:

[0053] Observe through the observation port on the feeder 1, when the beryllium powder loading in the feeder 1 is at 90%, adjust the vibration frequency of the vibration platfo...

Embodiment 2

[0055] Step 1. According to the size of the bag 5 and the density of the beryllium powder, calculate the required beryllium powder filling amount of 70kg;

[0056] Step 2, prepare materials according to the required beryllium powder filling amount of 70kg and put them into the feeder 1 of the closed feeding device and seal them;

[0057] Step 3: start the first vibrating motor, drive the feeder 1 to vibrate and feed the beryllium powder into the bag 5 which is sealed and connected to the feeder 1;

[0058] Step 4, according to the amount of beryllium powder in the feeder 1, start the second vibration motor, adjust the vibration frequency of the vibration platform 4, and vibrate the beryllium powder in the bag 5;

[0059] The adjustment of the vibration frequency of vibration platform 3 is as follows:

[0060] Observe through the observation port on the feeder 1, when the beryllium powder loading in the feeder 1 is at 95%, the vibration frequency of the vibration platform 4 is...

Embodiment 3

[0062] Step 1, according to the size of the bag 5 and the density of the beryllium powder, calculate the required beryllium powder filling amount of 300kg;

[0063] Step 2, prepare materials according to the required beryllium powder filling amount of 300kg and put them into the feeder 1 of the closed feeding device and seal them;

[0064] Step 3: start the first vibrating motor, drive the feeder 1 to vibrate and feed the beryllium powder into the bag 5 which is sealed and connected to the feeder 1;

[0065] Step 4, according to the amount of beryllium powder in the feeder 1, start the second vibration motor, adjust the vibration frequency of the vibration platform 4, and vibrate the beryllium powder in the bag 5;

[0066] The adjustment of the vibration frequency of vibration platform 3 is as follows:

[0067] Observe through the observation port on the feeder 1, when the beryllium powder loading in the feeder 1 is at 90%, the vibration frequency of the vibration platform 4 ...

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Abstract

The invention discloses a powder filling method of a beryllium material forming blank for a CETR. The method includes the steps that 1, a required beryllium powder filling amount is calculated; 2, materials are prepared and loaded into a feeder of a closed feeding device, and the feeder is sealed; 3, a first vibrating motor is started to drive the feeder to vibrate so as to feed beryllium powder into a sheath connected with the feeder in a sealed mode; and 4, a second vibrating motor is started, the vibrating frequency of a vibrating platform is adjusted, and the beryllium powder in the sheathis compacted by vibration, wherein when the filling amount of the beryllium powder is 90-100%, the vibrating frequency is adjusted to 0-80 Hz, when the filling amount of the beryllium powder is 70-90%, the vibrating frequency is adjusted to 80-120 Hz, and when the filling amount of the beryllium powder is 0-70%, the vibrating frequency is adjusted to 120-180 Hz. By means of the method, the tap density and uniformity of the beryllium powder filling the sheath are guaranteed, the compaction performance requirements can be met, and the powder filling efficiency is high.

Description

technical field [0001] The invention belongs to the technical field of nonferrous metal metallurgy, and in particular relates to a powder loading method for a beryllium material forming blank for a CETR reactor. Background technique [0002] Beryllium is a rare metal with remarkable comprehensive physical, thermal and mechanical properties, and is widely used in various fields such as aerospace. Both beryllium and beryllium compounds are toxic. The toxicity of beryllium is mainly caused by the infection of beryllium on the respiratory organs and the dermatitis caused by direct skin contact. The protection against beryllium should be strengthened during the manufacturing process of beryllium products. In the manufacturing and processing technology of metal materials, powder metallurgy is one of the important manufacturing methods. Powder metallurgy is a technology that transforms powder materials with a certain particle size, shape and bulk density into materials with high s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/093B22F5/00
CPCB22F3/093B22F3/004B22F5/00Y02E30/30
Inventor 张鹏翔王东新李志年钟景明王战宏乔鹏邵伟周凯张子富刘宁
Owner 西北稀有金属材料研究院宁夏有限公司
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