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Precast reinforced concrete member forming machine and using method thereof

A technology for reinforced concrete and prefabricated components, applied in the direction of ceramic forming machines, manufacturing tools, etc., can solve the problems of reducing the efficiency of forming reinforced concrete prefabricated components, lowering the level of automation, etc., and achieve the effect of improving the level of automation and reducing labor intensity

Inactive Publication Date: 2020-11-17
长兴金源管业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the current technology, the molding of reinforced concrete prefabricated components is generally produced manually, or the pouring and extrusion processes are separated, which reduces the automation level of the production of reinforced concrete prefabricated components, and at the same time reduces the efficiency of the forming of reinforced concrete prefabricated components.

Method used

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  • Precast reinforced concrete member forming machine and using method thereof
  • Precast reinforced concrete member forming machine and using method thereof
  • Precast reinforced concrete member forming machine and using method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] see Figure 1-Figure 5 , Reinforced concrete prefabricated component molding machine, including frame 1, mold box 4, pressure head 11, hydraulic cylinder 7 is installed on the top of frame 1 to push the pressure head 11 to move, hydraulic cylinder 7 and frame 1 are connected by bolts, easy to disassemble The hydraulic cylinder 7 is maintained. A pressure head 11 is installed under the hydraulic cylinder 7 to perform extrusion operations. A connecting seat 19 is arranged on the pressure head 11 to facilitate fixing the pressure head 11. A mold box 4 is arranged under the pressure head 11 to hold the concrete. , a built-in frame 20 is installed in the mold box 4 to form the steel bar inside the prefabricated component. Both the mold box 4 and the built-in frame 20 are made of Q235 steel to ensure the strength. A partition 5 is arranged on one side of the mold box 4, and the partition 5 adopts pine wood. Ensure that the magnetic sensor 16 collects intermittent signals. A c...

Embodiment 2

[0034] On the basis of above-mentioned embodiment:

[0035] Connecting seat 19 and pressure head 11 are welded together, and welding makes connecting seat 19 firm and reliable, and connecting seat 19 and hydraulic cylinder 7 bolts are connected, and bolted connection is convenient to remove and change pressure head 11.

[0036] The method of using the reinforced concrete prefabricated component forming machine includes the following steps:

[0037] a. Pour the stirred concrete into the feed hopper 6, place the mold box 4 on the conveyor belt 3 and separate it with a partition 5, insert the built-in frame 20 into the mold box 4, and complete the preparatory work;

[0038] b. The conveyor belt 3 drives the mold box 4 to move into the frame 1, the magnetic sensor 16 transmits the collected induction signal to the controller 2, and the controller 2 starts the motor 13 to drive the butterfly valve 12 to open, and the concrete enters the uniform material through the delivery pipe 18...

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Abstract

The invention discloses a precast reinforced concrete member forming machine and a using method thereof. The precast reinforced concrete member forming machine comprises a rack, a mold box and a pressing head, wherein a hydraulic cylinder is installed at the top of the rack and connected with the rack through bolts, the pressing head is installed below the hydraulic cylinder, a connecting base isarranged on the pressing head, the mold box is arranged below the pressing head, a built-in frame is installed in the mold box, the mold box and the built-in frame are both made of Q235 steel, a partition plate is arranged on one side of the mold box and made of pine wood, a conveying belt is arranged below the mold box, and a controller is installed in front of the rack. According to the precastreinforced concrete member forming machine, a magneto-dependent sensor is used for automatically controlling concrete to be scattered into the mold box, the automation level is improved, the labor intensity of workers is relieved, the mold box is driven by the conveying belt to be sequentially subjected to material distribution and extrusion forming operation, and the efficiency of precast reinforced concrete member forming operation is improved.

Description

technical field [0001] The invention belongs to the field of building prefabricated components, in particular to a forming machine for reinforced concrete prefabricated components and a method for using the same. Background technique [0002] Prefabricated concrete components are building components prefabricated in factories with concrete as the basic material, including beams, slabs, columns and building decoration accessories. Generally, there are precast concrete floor slabs, concrete box girders for bridges, precast concrete roof truss beams for industrial plants, culvert frame structures, and precast concrete piles for foundation treatment. However, in the current technology, the molding of reinforced concrete prefabricated components is generally produced manually, or the pouring and extrusion processes are separated, which reduces the automation level of the production of reinforced concrete prefabricated components, and at the same time reduces the efficiency of the...

Claims

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Application Information

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IPC IPC(8): B28B5/04
CPCB28B5/04B28B2005/045
Inventor 陈春桂曲昊龙王胜林
Owner 长兴金源管业有限公司