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Melt-blown cloth production line and production line equipment

A melt-blown cloth and production line technology, applied in the field of non-woven fabrics, can solve problems such as low strength, difficulty in microbial degradation, and limit the use range of melt-blown ultra-fine fibers, and achieve the effect of enhancing the antibacterial effect

Inactive Publication Date: 2020-12-04
SINCETECH FUJIAN TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Polypropylene is the main raw material for the production of non-woven fabrics, but polypropylene is a linear saturated hydrocarbon, which will produce harmful gases if it is incinerated after being discarded, and it is difficult to degrade microbially if it is buried
Melt-blown microfiber is a thermoplastic material that is melted under the blowing of high-speed hot air and stretched to form a melt-blown microfiber. However, because of its ultrafineness, its strength is very low and it cannot be used alone. It greatly limits the range of use of melt-blown ultrafine fibers. The usual melt-blown device is to directly lay the net to form a melt-blown cloth after the melt-blown ultra-fine fibers are sprayed out. It is impossible to collect single fibers or fiber bundles, so the fiber bundles cannot be used. performance

Method used

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  • Melt-blown cloth production line and production line equipment
  • Melt-blown cloth production line and production line equipment
  • Melt-blown cloth production line and production line equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] A production line for melt-blown cloth, comprising the following steps:

[0051] S1, prepare raw materials, high-purity polypropylene, modification additives;

[0052] S2, the conveying module, conveys the polypropylene with a certain purity to the hopper 2 through the conveyor belt, and the conveyer belt is equipped with a deceleration motor 1 for conveying control, and the motor is a frequency conversion deceleration motor;

[0053] S3, the feeding module, consists of 1-3 measuring hoppers, which are used to measure white slices, masterbatches and additives respectively, and put the inorganic fungicide and other 3 components into the mixing mixer to mix evenly;

[0054] S4, send the mixed and stirred raw materials into the extruder for melting and blending, and then send the chips into the twin-screw extruder 3 for melting, the screw diameter is 60-120mm, the length / diameter ratio is 30, and the melting temperature is 200°C -300°C;

[0055] S5, the melt filtration m...

Embodiment 2

[0065] A production line for meltblown cloth, the melting temperature in step S4 is provided with nine temperature control zones, the temperature control zones are respectively 140°C in the first zone, 165°C in the second zone, 185°C in the third zone, 200°C in the fourth zone, and 200°C in the fifth zone. Zone 225°C, Zone 6 245°C, Zone 7 265°C, Zone 8 285°C, Zone 9 300°C, the nine temperature control zones can be controlled in any segment according to the situation, and the temperature control time of the temperature control zone Segmented control, the time of the segmented control is 20 minutes for zone 1, 10 minutes and 15 minutes for zone 2 to zone 3, 10 minutes for zone 4 to zone 6, 15 minutes for zone 7 to zone 8, and 15 minutes for zone 9 to zone 9. 30 minutes. In order to accelerate the adhesion and cooling effect, an external cooling process will be carried out. The air inlet on the roll is connected to the air-conditioning box to introduce cold air, and then leads to...

Embodiment 3

[0067] A production line for meltblown cloth, the melting temperature in step S4 is provided with five temperature control zones, the temperature control zones are respectively 135°-165°C in the first zone, 165°-200°C in the second zone, and 200°-200° in the third zone. 245°C, 245°-285°C in the fourth zone, and 285°-300°C in the fifth zone. The temperature control time of the temperature control zone is controlled in sections. Time control for 15 minutes, 10 minutes for the third to fourth zones, and 30 minutes for the fifth zone. In order to accelerate the adhesion and cooling effect, an external cooling treatment will be carried out. The air inlet on the roll is connected to the air-conditioning box to introduce cold air, and then leads to the air hole through the internal pipe. The aperture of the air hole can be adjusted by external rotation. The delivery temperature was 18°C.

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Abstract

The invention discloses a melt-blown cloth production line and production line equipment. The melt-blown cloth production line comprises the following steps of S1) preparation of raw materials; S2) aconveying module; S3) a feeding module; S4) feeding of the mixed and stirred raw materials into an extruder for melt blending; S5) a melt filtering module; S6) a metering module which uses a meteringpump to control the yield and the fiber fineness; S7) a die head module; S8) a heating module; S9) receiving and conveying of a web curtain, specifically, uniformly receiving and paving the superfinefibers obtained in the step S7) on a web of a web former, conducting conveying forwards, and discharging hot air from the upper side by a suction fan arranged below the web former; S10) electrostaticelectret; S11) detection of products; and S12) coiling, specifically, coiling and packaging melt-blown cloth by adopting full-automatic coiling. After the scheme is adopted, impurities of a melt are subjected to multi-section filtration by arranging a plurality of temperature control areas, the progress of each link can be checked at any time through a terminal, and starting and stopping actions are implemented.

Description

technical field [0001] The invention relates to the technical field of nonwoven fabrics, in particular to a production line and production line equipment for meltblown fabrics. Background technique [0002] Polypropylene is the main raw material for the production of non-woven fabrics, but polypropylene is a linear saturated hydrocarbon, which will produce harmful gases if it is incinerated after being discarded, and it is difficult to undergo microbial degradation if it is buried. Melt-blown microfiber is a thermoplastic material that is melted under the blowing of high-speed hot air and stretched to form a melt-blown microfiber. However, because of its ultrafineness, its strength is very low and it cannot be used alone. It greatly limits the range of use of melt-blown ultrafine fibers. The usual melt-blown device is to directly lay the net to form a melt-blown cloth after the melt-blown ultra-fine fibers are sprayed out. It is impossible to collect single fibers or fiber b...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D04H1/56D04H1/72D01D5/098D01D1/10D01F6/46D01F1/10D06M10/00
CPCD01D1/106D01D5/0985D01F1/103D01F6/46D04H1/56D04H1/72D06M10/00D06M2101/20
Inventor 许金升蔡金为刘生
Owner SINCETECH FUJIAN TECH CO LTD
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