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Manufacturing process of firewood-fired Jianzhan

A production process and wood-burning technology, applied in clay products, applications, household appliances, etc., can solve the problems of uneven temperature, lack of glaze layer, monotony, etc., to achieve less deformation and blistering defects, enrich daily life, craftsmanship Process clear effect

Pending Publication Date: 2020-12-18
吴兴乾
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, this kind of firing method is mainly used in Jianyang, but the glaze surface of the fired Jianzhan is not warm enough, and the glaze layer is relatively scarce and monotonous.
[0005] Gas firing generally uses coal gas or natural gas as fuel to increase the temperature in the kiln. The principle is to adjust the concentration of carbon monoxide in the kiln by controlling the air intake pressure, air intake holes and smoke exhaust holes, and create a reducing atmosphere suitable for building lamps. Weak reduction state, the effect of Jianzhan glaze is better, but it is more difficult to fire Jianzhan in gas kiln than electric kiln, and it is more difficult to master
[0006] Firewood is mainly fired in the "Dragon Kiln" built on the mountain, using wood as fuel to increase the temperature in the kiln. The biggest difference from ordinary electric and gas kilns is that the ashes and flames produced by the burning of wood directly enter the kiln. , the phenomenon of natural ash falling on the green body, some inorganic substances in the firewood ash undergo a chemical reaction with the glaze surface after a long period of heating, and then change the molecular structure of the glaze material, making the glaze surface moist and rich in layers; but Because the dragon kiln needs to burn a lot of firewood to maintain the firing temperature, it needs to consume a lot of wood and produce too much soot, resulting in high production costs and polluting the air; at the same time, the temperature of the dragon kiln is difficult to control, and the molding temperature range of Jianzhan It is also very narrow, and the clay required for making the lamp has a high iron content, so the glaze surface of the dragon kiln firewood is very prone to defects such as glaze blistering, flowing glaze sticking to the bottom, and uneven temperature "yin and yang sides". It is very difficult to manufacture, and the yield is very low (often less than 30%)
[0007] At present, there is no firing method that is easy to control and at the same time has a warm glaze and full of charm.

Method used

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  • Manufacturing process of firewood-fired Jianzhan
  • Manufacturing process of firewood-fired Jianzhan
  • Manufacturing process of firewood-fired Jianzhan

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] Please refer to figure 1 and figure 2 As shown, the present invention discloses a kiln for firing kilns, including a blank kiln chamber 1, a furnace 2 and a chimney 3, and the blank kiln chamber 1 is provided with a kiln door 11. The kiln door 11 is provided with at least one observation port 111 , and the observation port 111 is provided with a third pull-out plug 112 .

[0051] The billet kiln chamber 1 is located in the middle, and the furnace 2 and the chimney 3 are located on both sides of the billet kiln chamber 1 respectively.

[0052] The furnace 2 is divided into a combustion chamber 21 and an ash collection chamber 22 up and down by a grid 23; the combustion chamber 21 communicates with the billet kiln chamber 1. The combustion chamber 21 is provided with a furnace door 211;

[0053] A partition wall 12 is provided between the chimney 3 and the billet kiln chamber 1, and the bottom surface of the billet kiln chamber 1 is provided with a strip-shaped flue g...

Embodiment 2

[0066] The manufacturing process of wood-burning Jianzhan includes the following steps:

[0067] (1) preparing green body and glaze slurry;

[0068] Houjing red soil, Dali red soil, Nanshan clay, and Shuiyoshida mud are spread out to dry respectively, and pulverized, and then 75 parts by weight of Houjing red soil, 10 parts by weight of Dali red soil, 10 parts by weight of Nanshan clay, and 5 parts by weight of Shuiyoshitian mud Parts are mixed and washed with water; a part is passed through a 40-mesh sieve to obtain coarse mud, and another part is passed through a 60-mesh sieve to obtain fine mud, and then the coarse mud and fine mud are mixed in equal weight, stale, press-filtered, smelted, Knead the mud and pull the billet to form a green body, dry it, then trim the billet to shape, dry it again and then biscuit to obtain the green body;

[0069] Take the glaze ore and pulverize it, add an equal amount of water balls to grind it into a slurry, and pass through a 100-mesh s...

Embodiment 3

[0080] The manufacturing process of wood-burning Jianzhan includes the following steps:

[0081] (1) preparing green body and glaze slurry;

[0082] Houjing red soil, Dali red soil, Nanshan clay, and Shuiyoshida mud are spread out to dry respectively, and pulverized, and then 75 parts by weight of Houjing red soil, 10 parts by weight of Dali red soil, 10 parts by weight of Nanshan clay, and 5 parts by weight of Shuiyoshitian mud Parts are mixed and washed with water; a part is passed through a 40-mesh sieve to obtain coarse mud, and another part is passed through a 60-mesh sieve to obtain fine mud, and then the coarse mud and fine mud are mixed in equal weight, stale, press-filtered, smelted, Knead the mud and pull the billet to form a green body, dry it, then trim the billet to shape, dry it again and then biscuit to obtain the green body;

[0083] Take the glaze ore and pulverize it, add an equal amount of water polo to grind it into a slurry, and pass through a 100-mesh si...

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Abstract

The invention discloses a manufacturing process of a firewood-fired Jianzhan. The manufacturing process comprises the following steps: preparing a green body and glaze slip; glazing: sub-packaging theglazed and air-dried green body by using a sagger, and roasting in a firewood firing kiln; and cooling and discharging from furnace. According to the Jianzhan fired through the method, the green black glossy glaze surface is provided with dense silver bright color oil drops or drop hairs, and meanwhile the glaze surface is smooth and rich in charm. The method is clear in technological process, easy to control, good in stability and high in yield, and the Jianzhan with an artistic effect can be manufactured.

Description

technical field [0001] The invention relates to the technical field of porcelain, in particular to the manufacturing process of Jianzhan. Background technique [0002] Jianzhan, produced in Jianyang District, Nanping City, Fujian Province, is a national geographical indication product of China. Jianzhan mostly has a large mouth and small bottom, some are shaped like a funnel, most of them have ring feet and the ring feet are relatively shallow, and the roots of the feet are often trimmed; a few are solid feet (mainly small round bowls). The shape is simple and vigorous, and the handle is generally heavy. Compared with other pottery and porcelain, it has a unique charm, so it is very popular among people. [0003] At present, Jianzhan mainly adopts three methods of firing: electric firing, gas firing and dragon kiln firewood firing. Each method has its own advantages and disadvantages: [0004] Electric firing is to convert electric energy into heat energy to raise the temp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/24C04B33/02C04B33/04C04B33/13C04B33/34C03C8/16C04B41/86C03C1/06
CPCC04B33/24C04B33/025C04B33/04C04B33/131C04B33/34C03C8/16C04B41/86C04B41/5022C03C1/06C04B41/4539C04B41/0072Y02P40/60
Inventor 吴兴乾
Owner 吴兴乾
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