Unlock instant, AI-driven research and patent intelligence for your innovation.

A free insulating particle assisted electrolytic wire cutting processing device and method

A technology of insulating particles and cutting processing, applied in electric processing equipment, accessories, metal processing equipment, etc., can solve problems such as complex operation, and achieve the effect of improving surface quality and processing accuracy

Active Publication Date: 2021-12-17
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to provide a free insulating particle assisted electrolytic wire cutting processing device and method to solve the problem of the existing electrolytic wire cutting processing method in order to ensure that the working surface of the wire electrode is facing the feeding direction, so as to suppress the stray corrosion of the processed surface And to suppress the flow field distribution, it is necessary to increase the auxiliary device, which leads to the problem of complicated operation

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A free insulating particle assisted electrolytic wire cutting processing device and method
  • A free insulating particle assisted electrolytic wire cutting processing device and method
  • A free insulating particle assisted electrolytic wire cutting processing device and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0039] As an optional implementation method of the present invention, the bulk density of the free insulating particles 4 is 0.8-1.2 times the density of the electrolyte 3 .

[0040] As an optional implementation method of the present invention, the diameter of a single free insulating particle 4 of the free insulating particles 4 is larger than half of the difference between the width of the slit and the diameter of the wire electrode 9 and smaller than the width of the slit.

[0041] Selecting the free insulating particles 4 with a bulk density close to the density of the electrolyte 3 can suspend them in the electrolyte 3 and press them densely into the processing area of ​​the wire electrode 9 and the workpiece, so as to shield the stray electric field in the processed area . Selecting a single free insulating particle 4 whose diameter is larger than (kerf width-electrode diameter) / 2 and smaller than the kerf width can ensure the insulating effect of the particles without ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a free insulating particle assisted electrolytic wire cutting processing device and method. The device includes: electrolyte tank, electrolyte, free insulating particles, workpiece to be processed, wire electrode and power supply; electrolyte is set in the electrolyte tank, free insulating particles are set in the electrolyte; one end of the workpiece to be processed and wire electrode One end of the wire electrode is inserted into the electrolyte, the other end of the workpiece to be processed is connected to the positive pole of the power supply, and the other end of the wire electrode is connected to the negative pole of the power supply; when the power is turned on, the electrolytic wire cutting process is carried out with the movement of the wire electrode; During the wire cutting process, the free insulating particles fill the electrolytic machining area between the wire electrode and the workpiece to be processed, and the free insulating particles rub the surface of the wire electrode and the surface of the workpiece to remove the electrolytic products attached to the surface of the wire electrode. The invention can shield and weaken the secondary corrosion of the processed area by the stray current, improve the processing precision and improve the surface quality of the workpiece to be processed.

Description

technical field [0001] The invention relates to the field of electrolytic processing, in particular to a free insulating particle assisted electrolytic wire cutting processing device and method. Background technique [0002] Electrolytic wire cutting processing technology is a special processing method in which metal wire or metal rod is used as the cathode of the tool, and the workpiece is used as the anode to undergo electrochemical dissolution reaction through the electrolyte. Electrolytic wire cutting has the advantages of no cathode loss; suitable for processing high hardness alloys; no recast layer and micro cracks on the processed surface. This method can not only process narrow slits and micro-grooves and large aspect ratio structures, but also can process complex ruled surface components combined with multi-axis numerical control motion. [0003] During electrolytic wire cutting, the electric field is mainly distributed in the processing gap between the wire electr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23H7/02B23H7/34B23H11/00
CPCB23H7/02B23H7/34B23H11/00B23H11/003
Inventor 房晓龙韩钊朱荻
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS