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Intelligent double-spindle end face milling machine for blade root flange face machining

A face milling machine and face machining technology, applied in the field of intelligent dual-spindle face milling machines, can solve the problems of safety risks, difficult operation, pollution of the production environment, etc., and achieve the effect of automatic milling, wide application range and safe operation.

Pending Publication Date: 2021-03-19
湖南思远智能装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. The larger the pitch circle of the blade root, the longer the circumference. Under the same processing line speed, the overall processing time of the blade root flange will be greatly prolonged, so it is imminent to improve the processing efficiency;
[0006] 2. Due to the large diameter of the blade root, it is difficult to operate the equipment during hoisting and positioning, and there are safety risks. The existing positioning method requires manual locking of the pressure plate and the process of taking the pressure plate and positioning the leaning plate. The operation is cumbersome, time-consuming, and laborious. It is necessary to improve to reduce the difficulty of operation;
[0007] 3. After the equipment is tightened inside the blade root, it needs to be fine-tuned as a whole to ensure that it is parallel to the initial surface of the blade root, reduce the machining allowance, and ensure the perpendicularity between the end surface of the blade root and the axis. The existing manual fine-tuning The method is time-consuming and laborious and has safety risks. It is necessary to improve the fine-tuning method to reduce the difficulty of fine-tuning operations;
[0008] 4. A large amount of dust and high-temperature iron chips will be produced during the milling process. In the past, the equipment was not equipped with a dust removal system, which polluted the production environment. It is necessary to improve the equipment, add a high-temperature resistant dust removal system, and reduce the impact on the equipment during processing. environmental impact

Method used

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  • Intelligent double-spindle end face milling machine for blade root flange face machining
  • Intelligent double-spindle end face milling machine for blade root flange face machining
  • Intelligent double-spindle end face milling machine for blade root flange face machining

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] refer to Figure 1 to Figure 9 As shown, an intelligent dual-spindle face milling machine for blade root flange surface processing includes:

[0047] The slewing bearing 1 is located at the center of the milling machine and includes an inner ring 11, an outer ring 12 and a rotating disc (not shown in the figure), and the rotating disc (not shown in the figure) is fixed on the outer ring 12;

[0048] The beam 2 is fixed on the front of the slewing bearing 1 and arranged along the diameter direction of the flange surface. The outer ring 12 can drive the beam 2 to rotate precisely;

[0049] The slide table 3 is located at both ends of the beam 2 and can move in the X / Y direction;

[0050] The milling cutter spindle 4 is located on the slide table and is equipped with a milling cutter 41 .

[0051] The two ends of the crossbeam 2 are provided with a slide table 3, and the slide table 3 is provided with a milling cutter spindle 4 and a milling cutter 41. The double-spindle...

Embodiment approach

[0059] As another implementation manner of this embodiment, it also includes:

[0060] The lifting tensioning part 5 moves radially along the blade root, one end is connected to the inner ring 11 through the rear flange, and the other end is connected to the positioning support foot 52 through the fine-tuning part 51;

[0061] The positioning leaning member 6 includes three positioning components 61, one end of the positioning component 61 is connected to the outer ring 12 through the front flange, and the other end is provided with an axial pressure sensor 7;

[0062] The axial pressure sensor 7 is located on the positioning plate member 6, facing the flange surface of the blade root to be processed, and is used to detect whether the equipment is parallel to the flange surface of the blade root;

[0063] Fine-tuning part 51 comprises guide rail 53 and motor 54 that axially arranges, and motor drive makes described positioning support foot 52 and lifting tension member 5 produ...

Embodiment 2

[0088] Such as Figure 10 As shown, the system also includes on the basis of Embodiment 1:

[0089] blade root support device 101, for supporting blade root 102 for processing; and

[0090] The protective fence 104, the control cabinet 105, the storage trolley 106 and the dust collector 107 are arranged on the blade root supporting equipment 101 and the milling machine 103 side;

[0091] The protective fence 104 is used to prevent irrelevant personnel from entering the processing area during the processing to prevent accidents; the dust collector 107 absorbs and temporarily stores iron filings and dust generated during the processing.

[0092] The electric wires used on the milling machine 103 are all stretched out from the middle of the beam 2 and connected to the control cabinet 105 .

[0093] Both the control cabinet 105 and the dust collector 107 can be stored on the storage trolley 106, which is convenient for storage and transfer.

[0094] The present invention is mai...

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PUM

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Abstract

The invention relates to an intelligent double-spindle end face milling machine for blade root flange face machining, and belongs to the technical field of mechanical equipment. The milling machine comprises a slewing bearing, a cross beam, sliding tables, milling cutter spindles, a lifting tensioning component and a fine adjusting component; the slewing bearing is located in the center of the milling machine, and comprises an inner ring, an outer ring and a rotating disc, wherein the rotating disc is fixed on the outer ring; the cross beam is fixed on the front face of the slewing bearing, and is arranged along the diameter direction of a flange face, and the outer ring can drive the cross beam to precisely rotate; the sliding tables are arranged at the two ends of the cross beam, and canmove in the X / Y direction; and the milling cutter spindles are arranged on the sliding tables, and are provided with milling cutters. A lifting tensioning component and a fine adjustment component; The milling machine is reasonable in design, safe to operate, efficient and intelligent, capable of automatically milling the flange face, and wide in application ranges.

Description

technical field [0001] The invention relates to an intelligent double-spindle end face milling machine for machining blade root flanges, belonging to the technical field of mechanical equipment. Background technique [0002] A wind turbine is a power generation device that converts wind energy into mechanical energy and then into electrical energy through the blades. The blades are the key components of the wind turbine and need to withstand wind blowing in different directions. Therefore, the alternating stress they bear is very large. The strength and fatigue life requirements of the connecting parts are very high. The blade and the hub pitch bearing of the generator are connected by flanges, and multiple high-strength bolts are locked. In order to ensure the reliable connection between the blade and the hub pitch bearing, it is necessary to make the two connecting flange surfaces of the blade and the hub pitch bearing contact very At the same time, the torque of each fas...

Claims

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Application Information

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IPC IPC(8): B23C1/04B23Q5/34B23Q11/00B23Q17/24
CPCB23C1/04B23Q17/24B23Q17/2452B23Q17/2471B23Q11/0042B23Q11/0046B23Q5/34
Inventor 王滋渊肖静
Owner 湖南思远智能装备有限公司
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