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PCV valve and lower valve body assembly thereof

A valve body and assembly technology, applied in the field of PCV valve and its lower valve body assembly, can solve the problems of wear, easy wear of the valve core, affecting the normal operation of the engine, etc., and achieve the effect of reducing noise and ensuring firmness

Active Publication Date: 2021-04-13
曲阜天博汽车零部件制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The plunger PCV valve can be divided into plastic spool and metal spool according to the material of the spool. The plastic spool has poor wear resistance, and the spool running at high speed is easy to wear. The worn spool makes the engine PCV valve flow characteristics Offset, affecting the normal operation of the engine
The metal spool moves axially inside the valve body, and the plastic inner cavity is prone to wear due to the reciprocating motion of the metal spool. In addition, the pressure of the intake manifold changes within a certain range with the speed, and the metal spool is under the impact of unstable airflow. Resonance and high-speed knocking on the inner wall of the cavity, especially when the engine is idling or at medium and low speeds and high loads, there is a common sharp knocking sound, which affects the NVH performance of the engine

Method used

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  • PCV valve and lower valve body assembly thereof
  • PCV valve and lower valve body assembly thereof
  • PCV valve and lower valve body assembly thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1: see Figure 1-6 , a PCV valve and its lower valve body assembly, including an upper valve body 2 and a lower valve body 6, the upper valve body 2 is vertically located above the lower valve body 6, and the bottom port of the upper valve body 2 is connected to the The top port of the lower valve body 6 is through-connected, and the inner edge of the bottom end of the upper valve body 2 is recessed with an annular retaining ring groove, and a fixedly connected retaining ring 3 is engaged in the annular retaining ring groove, and the material of the retaining ring 3 DC01 cold-rolled steel plate is adopted, and the lower valve body 6 is provided with a valve chamber 61, the material of the lower valve body 6 is PA66-GF35, the material of the valve chamber 61 is 20# steel, and the valve chamber 61 is made of metal material, which strengthens the valve body. The cavity 61 is resistant to high temperature and wear resistance, which improves the service life of th...

Embodiment 2

[0033] Embodiment 2: In this embodiment, the present invention also proposes a specific implementation method of a PCV valve and its lower valve body assembly, including the following steps:

[0034] The top of the upper valve body 2 is connected to the intake manifold of the engine, and an annular groove is formed between the lower valve body 6 and the snap ring 604 to communicate with the crankcase of the engine. When the engine is running, the intake manifold generates negative pressure, making the upper valve The pressure in the body 2 is lower than the pressure in the valve cavity 61, and there is a pressure difference between the two ends of the PCV valve spool 4, and the PCV valve spool 4 overcomes the elastic force of the spool spring 5 and the weight of the spool 4 to perform work under the pressure of the gas push, and the result is Valve chamber 6 moves upward to valve body 2;

[0035] The mixed exhaust gas in the crankcase enters the upper valve body 2 through the ...

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Abstract

The invention discloses a PCV valve and a lower valve body assembly thereof. The PCV valve comprises an upper valve body and a lower valve body, wherein the upper valve body is perpendicularly located above the lower valve body; a bottom port of the upper valve body is connected with a top port of the lower valve body in a communicated mode; an annular retaining ring groove is formed in the inner edge of the bottom end of the upper valve body in a sunken mode; a fixedly-connected retaining ring is clamped in the annular retaining ring groove; a valve cavity is formed in the lower valve body; a vertically-arranged valve element is arranged in the valve cavity; and the top end of the valve element penetrates through the retaining ring and stretches into the inner bottom of the upper valve body. A lower valve body assembly structure formed by combining metal and plastic materials is adopted, and annular grooves which are evenly distributed are formed in the valve cavity, so that resonance, caused by gas instability, of the valve element of the PCV valve can be stabilized, and noise, caused by resonance, of the valve element of the PCV valve is lowered; the metal valve cavity and the plastic lower valve body are formed through injection molding by adopting an inverted buckle structure, so that the firmness of the metal valve cavity is ensured.

Description

technical field [0001] The invention relates to the technical field of automobile engines, in particular to a PCV valve and its lower valve body assembly. Background technique [0002] The PCV valve of the crankcase forced ventilation system is an important part of the engine. When the engine is working, the combustible gas mixture in the cylinder is under high temperature and high pressure, and some gas will always leak into the crankcase through the gap between the piston and the cylinder, causing blow-by. The mixture of these blow-by gases and engine oil will form dense colloidal sludge, and then form acidic corrosion products, which will corrode and rust the internal bearing surface of the engine, accelerate the wear of parts, and cause the rust of the internal working surface of the engine. Discharge will cause the pressure of the crankcase to rise, causing the lubricating oil to seep from the oil seal gasket. In order to control the emission pollution of the crankcase...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16K1/36F16K1/32F16K27/02F16K31/122F16K47/02F01M13/00
CPCF16K1/36F16K1/32F16K27/02F16K31/122F16K47/02F01M13/0011
Inventor 伊辉刘红松王立峰李荣忠王来全
Owner 曲阜天博汽车零部件制造有限公司