Intelligent welding real-time sensing and quality monitoring system based on 5G

Abstract

The invention discloses an intelligent welding, real-time sensing and quality monitoring system based on 5G. The intelligent welding, real-time sensing and quality monitoring system comprises a technological parameter acquisition module, a molten pool image acquisition module and a monitoring terminal. The process parameter acquisition module is used for acquiring real-time process parameters in the welding process and transmitting the real-time process parameters to the monitoring terminal; the molten pool image acquisition module is used for monitoring the fusion condition and penetration condition of the molten pool in real time through close-range observation and shooting of real-time welding images, and transmitting the real-time welding images to the monitoring terminal; and the monitoring terminal processes and displays the real-time process parameters and the real-time welding images in real time, stores the real-time process parameters and the real-time welding images in a database, and meanwhile analyzes welding quality. According to the system, remote monitoring is achieved, the system can be used for on-site all-position welding of large workpieces, and accordingly a robot is more intelligently used for welding production information management hardware to increase the function of collecting important process parameters, such as wire feeding speed, protective gas flow and temperature.

Description

technical field [0001] The invention relates to the field of welding production quality detection, in particular to a 5G-based intelligent welding real-time sensing and quality monitoring system. Background technique [0002] At present, the current situation of quality management in the welding production line is basically as follows: 1. Due to the deviation between the actual welding parameters and the process requirements, it is difficult to ensure strict implementation of the welding process; 3. The parameters of welding products are difficult to trace. The production process is opaque, and the welding records are filled in paper. It is difficult to analyze the reasons and the welding quality is difficult to guarantee. influences. 5 There are limitations in the promotion of automatic welding, such as high labor intensity, unable to liberate manpower, unable to observe closely in special environments, welding machines cannot guarantee the quality, and the application is ...

AI Technical Summary

Problems solved by technology

[0002] At present, the current situation of quality management in the welding production line is basically as follows: 1. Due to the deviation between the actual welding parameters and the process requirements, it is difficult to ensure strict implementation of the welding process; 3. The parameters of welding products are difficult to trace. The production process is opaque, and the welding records are filled in paper. It is difficult to analyze the reasons and the welding quality is difficult to guarantee. influences

5 There are limitations in the promotion of automatic welding, such as high labor intensity, unable to liberate manpower, unable to observe at close range in special environments, welding machines cannot guarantee quality, and applications are limited

Images