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Device and method for regulating and controlling flowing and solidification of secondary cooling area of special steel through dynamic combined magnetic fields

A technology of magnetic field control and special steel, applied in the field of electromagnetic metallurgy, can solve problems such as large temperature gradient, central crack, and central shrinkage cavity, and achieve the effects of reducing central segregation, improving solute distribution, and increasing equiaxed crystal ratio

Active Publication Date: 2021-06-18
NORTHEASTERN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In view of the large temperature gradient, well-developed columnar crystals and poor fluidity of molten steel in the continuous casting process of the above special steel, which eventually lead to uneven distribution of solute, resulting in problems such as central segregation, central shrinkage cavity and central crack, as well as the existing equipment structure Complicated, and due to the skin effect, the energy consumption is greatly increased, and the corresponding continuous casting parameters cannot be used for different special steels, etc.

Method used

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  • Device and method for regulating and controlling flowing and solidification of secondary cooling area of special steel through dynamic combined magnetic fields
  • Device and method for regulating and controlling flowing and solidification of secondary cooling area of special steel through dynamic combined magnetic fields
  • Device and method for regulating and controlling flowing and solidification of secondary cooling area of special steel through dynamic combined magnetic fields

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] The GCr15 bearing steel round billet with a diameter of 250mm is selected as the research object, and the typical composition is shown in the following table:

[0056] Table 1 Typical composition of GCr15 bearing steel

[0057]

[0058] Step 1: Determine the slab solid phase ratio and slab shell thickness during the solidification process of special steel

[0059] Read the parameters of the continuous casting machine: casting speed is 1.5m / min, superheat of molten steel is 20°C, crystallizer cooling water volume is 29.7L / min, and the specific water volume in the first section of the secondary cooling zone is 4.2L / (m 2 s), the specific water volume in the second section of the second cooling zone is 1.1L / (m 2 s), the specific water volume of the third stage in the second cooling zone is 0.5L / (m 2 s). The device for regulating the flow and solidification of the secondary cooling zone of special steel with a dynamic combined magnetic field includes two mutually indep...

Embodiment 2

[0066] A GCr15 bearing steel round billet with a diameter of 250 mm is selected as the research object, and its composition is the same as in Example 1.

[0067] See figure 1 , the continuous casting process of GCr15 bearing steel round billet is as follows: the molten steel after smelting flows into the crystallizer 3 from the tundish 1 through the nozzle 2, and enters the secondary cooling zone in the crystallizer, and the upper section of the secondary cooling zone is provided with a first Electromagnetic flow control device 4, and the second electromagnetic flow control device 6 is arranged in the lower section of the second cooling zone, the first electromagnetic flow control device 4 and the second electromagnetic flow control device 6 are moved and adjusted by the moving slide rail 5 in the second cooling zone area location. The moving slide rail 5 is connected with the slide rail control motor 7, the first electromagnetic flow control device 4 and the second electroma...

Embodiment 3

[0109] A method for regulating the flow and solidification of the secondary cooling zone of special steel with a dynamic combined magnetic field, adopting a device for regulating the flow and solidification of the secondary cooling zone of special steel with a dynamic combined magnetic field in Example 2, and the difference between it and Example 2 is that: The solid phase ratio and shell thickness of the slab are determined by the nail shooting experiment.

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Abstract

The invention discloses a device and a method for regulating and controlling flowing and solidification of a secondary cooling area of special steel through dynamic combined magnetic fields and belongs to the field of electromagnetic metallurgy. According to the device for regulating and controlling flowing and solidification of the secondary cooling area of the special steel through the dynamic combined magnetic field, first electromagnetic flow control equipment is arranged at a position, with the casting blank solid fraction of 15% to 25%, in the secondary cooling area, and second electromagnetic flow control equipment is arranged at a position, with the casting blank solid fraction of 55%-65%, in the secondary cooling area. According to the method, the solid fraction and the blank shell thickness in the solidification process of the special steel are obtained according to different special steel components; the combined magnetic fields are arranged at different solid fraction positions, power frequency is selected according to the thickness of a blank shell, and the current intensity when the stirring intensity is 20-30 cm / s is obtained by calculating flow field values under different current effects; and when the electromagnetic flow control equipment in the secondary cooling area is singly regulated and controlled, and the horizontal flow velocity of the molten steel still cannot be maintained to be 20-30cm / s, the flow velocity is regulated by enhancing or weakening the current intensity of the other electromagnetic flow control equipment, so that a dynamic response is formed.

Description

technical field [0001] The invention belongs to the technical field of electromagnetic metallurgy, and in particular relates to a device and a method for regulating the flow and solidification of special steel in a secondary cooling zone by a dynamic combined magnetic field. Background technique [0002] Special steel is also called alloy steel, which is to add one or several alloy elements to carbon steel in an appropriate amount to change the structure of the steel, so that the steel can achieve various special properties. The solute content in special steel, especially Cr, Ni, etc., far exceeds that of ordinary carbon steel, which will cause poor thermal conductivity, large temperature gradient of molten steel during solidification, and uneven heat dissipation, which leads to coarse microstructure of the billet and columnar crystals. Developed, thus hindering the flow of molten steel during solidification. In addition, in order to improve the performance of special steel...

Claims

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Application Information

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IPC IPC(8): B22D11/12B22D11/124B22D11/16B22D11/22B22D11/115C22C38/02C22C38/04C22C38/06C22C38/44
CPCB22D11/122B22D11/124B22D11/16B22D11/225B22D11/115C22C38/02C22C38/04C22C38/002C22C38/06C22C38/44
Inventor 崔鹏鹤李东刚巩彦龙陈进王强
Owner NORTHEASTERN UNIV
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