109results about How to "Increase equiaxed crystal ratio" patented technology

The invention discloses a continuous steel casting process with a function of electromagnetic excitation compound mechanical stirring. According to the process, when alloy melt solidifies, microscopic and macroscopic strong shear flows are generated to break dendritic crystal by the electromagnetic excitation compound mechanical stirring technology, and accordingly, solidification structure refinement, full-equiaxed crystallization and solute segregation reduction are achieved, and alloy properties are improved. The invention further provides a continuous steel casting device mainly comprising a crystallizer, a rotor stirring paddle, a wheel, a program control motor, a magnetic field generator, a coil, and a voltage-regulating frequency-modulating alternating current source. The microscopic flows generated by electromagnetic excitation and macroscopic flows generated by mechanical stirring form complex chaotic flows which form strong shear flows to brake the dendritic crystal, crystal nucleus proliferation is prompted, temperature gradient is reduced, and ultrafine full-equiaxed crystal structure is achieved; meanwhile, segregation of alloy elements is significantly reduced or completely suppressed. The continuous steel casting process and method has the advantages that the energy consumption is significantly lower than that of conventional electromagnetic stirring and energy conservation is significantly effective.

The invention relates to an electroslag casting device additionally provided with electromagnetic stirring and a method thereof. The electroslag casting device belongs to the technical field of special steel electroslag metallurgy and comprises a crystallizer, a crystallizer water jacket and an electromagnetic stirrer; an annular magnet is sleeved on the outer wall of the crystallizer and positioned at the middle-upper part of the crystallizer, a loop is wound on an iron core of the annular magnet, an electromagnetic stirrer water jacket is arranged at the periphery of the annular electromagnet, and the electromagnetic stirrer water jacket is communicated with the crystallizer water jacket; a melting consumable electrode forms molten steel drops which then enter a slag layer; the molten steel drops fall down in a spiral line way in the slag layer under the action of the rotary electromagnetic field and then enter a steel ingot liquid tank; the steel ingot liquid tank raises continuously and also enters into an effective magnetic field action region of the electromagnetic stirrer; and meanwhile, electric current in the molten steel is acted with the rotary magnetic field to produce the electromagnetic force which then drives the molten steel to rotate. The invention has simple equipment, and has the obvious functions of improving the surface quality, the subsurface quality and the solidifying tissue of a casting blank and the isometric crystal ratio, and lightening the internal defects, such as the center segregation, the center looseness, and the like.

The invention relates to a preparation method for low-density steel with the strength and elongation product larger than 50 GPa.%, and belongs to the field of low-density steel. The preparation methodincludes the following steps of smelting, specifically, raw materials are put into a smelting furnace for smelting; casting, specifically, obtained molten steel is poured into a mold, and low-densitysteel ingots are obtained after cooling; hot rolling, specifically, the obtained low-density steel ingots are heated to 1150-1250 DEG C, heat preservation is carried out, and then at least two timesof hot rolling are carried out; solution treatment, specifically, the obtained low-density steel is subjected to heat preservation at the temperature of 1000-1100 DEG C, and quenching treatment is carried out; cold rolling, specifically, the obtained low-density steel is subjected to at least two times of cold rolling; and cooling after annealing treatment. In this way, the low-density steel is obtained. Through regulation of alloy elements and the machining process, the Fe-Mn-Al-C system low-density steel is obtained, and the morphology of the low-density steel is of a multi-phase structure including austenite, ferrite and kappa carbide, so that the low-density steel has high strength and good plasticity, and the strength and elongation product is larger than 50 GPa.%.

The invention relates to a method for determining the steel belt feeding process parameter of a crystallizer in the thick slab continuous casting process. The method comprises the steps the work condition parameter of the crystallizer in the thick slab continuous casting process is collected, and the feeding quantity of a cold steel belt is determined through the work condition parameter of the crystallizer in the thick slab continuous casting process based on the liquidus congruent melting and phase change heat transfer theory; a continuous casting slab-cold steel belt system phase change heat transfer theoretical model is built through a generalized enthalpy method, namely, a relation model among the melting time and feeding thickness of the cold steel belt, the superheat degree of casting molten steel and the initial temperature of the cold steel belt; the section size and feeding speed of the cold steel belt are determined through the continuous casting slab-cold steel belt system phase change heat transfer theoretical model according to the feeding quantity and melting time of the cold steel belt and the depth of a solidified liquid core; and the cold steel belt with the determined section size and feeding speed is preheated and fed into molten steel in the crystallizer through the position between a water opening and a narrow face of the thick slab crystallizer parallel to the wide face of the crystallizer in a low-amplitude high-vibration manner.

The invention discloses a method for eliminating surface cracks of an ultra-wide high-nitrogen austenitic stainless steel medium thick plate. The isometric crystal proportion in a continuous casting blank is not lower than 85%; the surface roughness degree Ra of the casting blank after being subjected to repairing grinding is smaller than or equal to 100 microns, and high-temperature anti-oxidizing coating is sprayed; after being treated through a pre-heating segment at a temperature of 980-1100 DEG C, a heating segment at a temperature of 1100-1230 DEG C, and a soaking zone at a temperature of 1200-1230 DEG C in sequence, the casting blank is discharged out of a furnace, and the in-furnace time is 3-4 h; the initial rolling temperature in the first stage is larger than or equal to 1150 DEG C, and the final rolling temperature is larger than or equal to 950 DEG C; and the initial rolling temperature in the second stage is larger than or equal to 1120 DEG C, the final rolling temperature is larger than or equal to 950 DEG C, a high-temperature solid solution temperature is 980-1050 DEG C, the in-furnace time is 2-5 min/mm, and water cooling is performed till a room temperature is achieved. A product width is 2200-4000 mm, and the thickness is 20-60 mm. A surface crack rejection ratio is lowered to be 2% or below from 10% or above. A product is suitable for a structural part highin toughness and high in strength and bearing an impacting load.

The invention discloses a method for eliminating surface cracks of an ultra-wide ferrite stainless steel middle-thick plate. The proportion of the medium axis crystal of a continuous cast blank is notlower than 75%; the homogenization temperature of the cast blank is 750-850 DEG C, the duration in the furnace is 1-2 hours, and water cooling is carried out to the room temperature; the surface roughness Ra of the cast blank after grinding is less than or equal to 70 microns, and high-temperature antioxidant coating is sprayed; the cast blank is processed by a preheating section, a heating section and a soaking section in sequence, and then is discharged from the furnace; the temperature of the preheating section is 950-1180 DEG C, the temperature of the heating section is 1180-1260 DEG C, the temperature of the soaking section is 1220-1250 DEG C, and the furnace time is 4-5.5 hours; the rough rolling temperature is larger than or equal to 1150 DEG C; the finish rolling temperature is larger than or equal to 1150 DEG C, the final rolling temperature is larger than or equal to 950 DEG C, the rolling single-pass pressing rate is less than or equal to 20%, the annealing temperature is 750-880 DEG C, the furnace time is 2-5 min/mm, and air cooling is carried out. The product width is 2500-4000 mm and the thickness is 8-30 mm. The rejection rate of the surface cracks is reduced from 6% or above to 0.5% or below.

The invention relates to an electric pulse casting and rolling method of a semi-solid alloy. In the method, semi-solid alloy slurry is filled between two rollers rotating in reverse directions, and is subject to flash set and plastic deformation under the action of pulse currents, thus obtaining alloy plates, thin alloy materials, alloy bars or alloy wires. The method can remarkably eliminate the segregation, refines the grains, and enhances the plastic deformation capability of the metal material, thereby improving the comprehensive mechanical properties of the material.

The invention relates to a stainless steel for a heat exchanger welded pipe and a manufacturing method thereof. The stainless steel for the heat exchanger welded pipe comprises the following components in mass by percent: less than or equal to 0.015 percent of C, 0.05-0.30 percent of Si, 0-0.30 percent of MnO, 16.0-23.0 percent of Cr, less than or equal to 0.035 percent of P, less than or equal to 0.003 percent of S, less than or equal to 0.015 percent of N, Ti, 0.03-0.12 percent of Al, Ca, Ni, Cu and O, and the balance of Fe and inevitable impurity, wherein the C and the N are totally less than or equal to 0.025 percent, the Ti is 10 times the total mass of the C and the N or 0.8 percent at most, the Ca is 0.12-0.14 times the mass of the AL, and the Ni, the Cu and the O are totally less than or equal to 0.5 percent. Through reasonable design of type and content of elements, the stainless steel has the characteristics of large heat conductivity, little expansion coefficient, excellentresistance to oxidation, excellent stress corrosion resistance, and the like, and is suitable for manufacturing parts for resisting atmosphere, steam, water and oxidability acid corrosion.

An improved method for vibration excitation of the nucleuses in molten metal includes such steps as immersing at least one crystal nucleus ejector with high-frequency low-amplitude in molten metal, quickly generating a lot of crystal nucleuses in the front of said ejector, and ejecting them in the molten metal to form a lot of crystal nucleuses of equiaxed crystals. It features that said crystal nucleus ejector is a consumable cold metal material.

The invention discloses a production method of non-oriented electrical steel. The method includes the steps of adopting roller type electromagnetic stirring on a secondary cooling section, opening all rollers for electromagnetic stirring, starting the electromagnetic stirring when the casting length is 7-9m and stopping the electromagnetic stirring after a casting machine stops casting, and controlling the water flow rate to be not less than 9 <3>/h and the pure water conductivity to be not more than 50mu in the electromagnetic stirring process. According to the method for improving the equiaxial crystal ratio of the non-oriented electrical steel, the roller type electromagnetic stirring is adopted in the secondary cooling section, the carbon content and nitrogen content of the non-oriented electrical steel are controlled, and therefore the equiaxial crystal ratio of non-oriented electrical steel products can be improved.

The invention relates to a method for refining metal structure in oxide metallurgy by utilizing a pulsed magnet field, and belongs to a metal solidification and crystallization technology. The method comprises the following steps of: fusing a metal material, wherein the degree of superheat is 100-150 DEG C, and insulating for 5-15 minutes; adding compound alloy elements which induce transgranular ferrite into the metal liquid, wherein the metal liquid comprises the following chemical components: 0.25-0.6% of C, 0.1-0.4% of Si, 0.5-1.5% of Mn, less than or equal to 0.045% of S, less than or equal to 0.045% of P, 0-0.05% of Ti, 0-0.1% of V and 0-0.01% of N; applying the pulsed magnet field to the metal liquid, wherein the magnetic induction intensity is 0-5T, and the pulse period is 0-30s; cooling and condensing the metal liquid to room temperature at a cooling speed of 50-150 DEG C/min. The method provided by the invention organically combines treatment of the pulsed magnet field and oxide metallurgy, so that grains and tissues in the steel liquid are double-refined in the whole condensing process, thereby, optimizing the performance of the steel material.

Provided is a method for improving internal quality of casting blank by composite intervention. The method comprises following steps: 1), machining pure iron or steel with the approximate content of steel grades to be an easily-melted cold bodies moving with molten steel and then drying; 2), baking feeding guide pipes which are made by refractory material and immersing them into a crystallizer below the molten steel surface; aligning feeding guide pipe openings to the center of steel streams as for round and square billets; utilizing two guide pipes for plate blank and distributing them on two sides of a wide surface of the crystallizer; 3), continuously injecting the dried cold bodies into a high-temperature region of a molten pool of the crystallizer, adding the cold bodies in the amount of 0.8-1.3% of casting blank; adopting the crystallizer to electromagnetically stir during the continuous casting process. The method for improving internal quality of casting blank by composite intervention has following beneficial effects: cold bodies are fed into the crystallizer such that superheat and temperature gradient of molten steel during mass production of continuous casting; the solidification structure of casting blank is improved; quality flaws of the internal quality of the casting blank is reduced; the temperature field of the crystallizer is improved; and therefore the purposes of increasing equiaxial crystal ratio and improving internal quality of the casting blank are fulfilled.

The invention discloses an electromagnetic stirring water-cooled mold and a method for pouring a steel ingot, belonging to the field of steel and iron smelting. The electromagnetic stirring water-cooled mold consists of a base plate, an auxiliary plate, a mold body and a heat preservation cap, wherein the heat preservation cap is embedded and inserted into an upper port of the mold body; an annular gap of the upper port of the heat preservation cap is filled with filler sand; a heat insulating plate of the heat preservation cap is provided with a reinforcing hole; a cooling water jacket is arranged along the circumference of the mold body; the gap of the cavity of the jacket is increasingly expanded from bottom to top; and an electromagnetic stirrer is arranged along the circumference of the mold body. The method for pouring the steel ingot of the electromagnetic stirring water-cooled mold comprises the following steps of: filling casting powder at the bottom of the mold; opening a cooling water system; controlling pouring speed of molten steel of the ingot body to be (10-50) cm/min; when the liquid level rises to over 2/3 of the height, turning on the electromagnetic stirrer; and when the liquid level rises to the space above the reinforcing hole and below a hanger structure, stopping pouring. By using the device, the electromagnetic stirrer is turned on during pouring and crystallization of the molten steel, and the molten steel is dynamically crystallized into solid. Compared with the original technology, the equiaxed crystal ratio of the steel ingot is further improved, the stirring strength and the micro-adjustment stirring method are properly set according to different steel types, and an ideal equiaxed crystal ratio can be achieved; and a finished product of the steel ingot is uniform in composition and the grain is refined, so that the quality of the steel ingot is greatly improved.

The invention discloses a method and device for homogenizing a large ingot solidification structure by combining a static magnetic field with a rotating magnetic field. Through the electromagnetic oscillation effect generated by a combined magnetic field and the rotational flow induction stirring effect of the rotating magnetic field, nucleation is promoted, dendritic crystal tips are crushed, crystal grains are refined, the solidification structure is homogenized, macroscopic segregation is reduced, and therefore the method and the device are used for the large ingot casting process. When metal melt is solidified, the static magnetic field and the rotating magnetic field are exerted to a heat preservation riser in a combined mode according to the characteristics that metal liquid at an ingot mould riser is solidified lastly, the riser wall and the metal liquid surface are easy to nucleate first, and the rotating magnetic field and the static magnetic field can easily permeate a riser material, the metal liquid in the heat preservation riser is effectively oscillated and stirred, and the metal liquid in the riser is delivered into the metal liquid at the center of an ingot mould through oscillating and rotational flow stirring; the dendritic crystal tips are crushed, the crystal grains are refined, the solidification structure is homogenized, macroscopic segregation is reduced, a compact, homogenized and crystal grain-refined large ingot is obtained, and therefore the subsequent machining performance and service performance of the large ingot are improved.

The invention belongs to the technical field of iron and steel smelting, and particularly relates to nitrogen-containing high-carbon steel for grinding balls and a low-cost smelting process thereof. The steel comprises the components in percentage by weight: 1.00-1.10% of C, 0.30-0.55% of Si, 1.05-1.15% of Mn, less than or equal to 0.025% of P, less than or equal to 0.035% of S, 0.65-0.75% of Cr,0.015-0.030% of Al, 0.010-0.025% of Ti, 60-100ppm of N and the balance Fe and inevitable impurities. According to the nitrogen-containing high-carbon steel for the grinding balls and the low-cost smelting process thereof, by properly increasing the carbon content, adding a certain amount of Al, Ti, N and other elements for microalloying and designing process parameters, the purposes of grain refinement and solid solution strengthening are achieved, the smelted grinding ball steel is uniform in chemical component, high in purity and fine in grain, the technical indexes such as abrasion resistance, hardness and toughness of the steel are effectively improved, and the use requirements of users for high-end grinding ball steel are completely met.

The invention relates to a novel chalcogenide easily cut steel and iron material. The novel chalcogenide easily cut steel and iron material consists of the following ingredients in percentage by mass: 0.13-0.16 percent of C, 0.9-1.35 percent of Mn, 0.06-0.12 percent of Si, 0.07-0.11 percent of P, 0.28-0.33 percent of S, 0.04-0.11 percent of Zr, not larger than 0.006 percent of Al, not larger than 0.005 percent of N and the rest of Fe based on the 100% total mass percentage. The easily cut steel and iron material is provided and prepared with economical advantage, and the cutting performance is improved under the condition of ensuring mechanical performance.

The invention discloses a method for improving solidification quality of an electroslag remelting steel ingot and relates to the technical field of electroslag remelting. The method for improving thesolidification quality of the electroslag remelting steel ingot. When a smelting device is adopted for smelting, consumable metal of a metal electrode is inserted into liquid state slag of a smeltingcrystallizer, a positive pole of a pulse power source is connected with the metal electrode, a negative pole of the pulse power source is connected with a bottom water tank, the pulse power source iselectrified and an electric circuit is formed, and the consumable metal of the metal electrode is re-smelted and re-solidified, so that the steel ingot is obtained. When the smelting device is adoptedfor smelting, the metal electrode leads pulse current of the pulse power source to the smelting process, the pulse power source is electrified and an electric circuit is formed, and the consumable metal of the metal electrode is re-smelted and re-solidified, so that the steel ingot is obtained.

The invention relates to a circular blank continuous casting terminal electromagnetic stirring control system. The system comprises an industrial controller, a PLC, a frequency converter and an electromagnetic stirrer; the industrial controller and the PLC are communicated through a network; the data interaction is performed between the PLC and the frequency converter through a scene bus; and the frequency converter and the electromagnetic stirrer are connected through a control cable. As control parameters of the frequency converter for controlling the electromagnetic stirrer in the system are intelligently controlled, the high matching of the operation current curve of the electromagnetic stirrer and the ideal curve is realized, the problems of short effective time of electromagnetic stirring at terminal and influence on peak current are effectively solved, the higher effect on improvement of the internal quality of circular blanks is achieved, and the requirements on quality by a production process are satisfied.

The invention provides a tundish steel strip feeding device and method. The steel strip feeding device comprises guide rolls, a supporting roll, drive rolls, a speed reducer, a motor, a compression hydraulic cylinder and a PLC; and induction heaters are arranged at the outer part of a submersed nozzle. A steel ladle is opened to inject molten steel into a tundish, and when the amount of the moltensteel reaches the requirement, the temperature of the molten steel above the submersed nozzle is measured, and the steel strip feeding device is started after a molten steel superheat degree value and a steel strip feeding quantity are obtained; the temperature of the molten steel above the submersed nozzle is measured at fixed times, and the steel strip feeding quantity is regulated according toa temperature change; and once the flocculating flow phenomenon occurs in the steel strip feeding process, the electromagnetic induction heaters are started immediately, and the molten steel in a submersed nozzle region is heated until the flocculating flow phenomenon is eliminated. The steel strip feeding device provided by the invention is simple in structure and convenient to operate, can control the superheat degree of the molten steel at 5-10 DEG C, and enables the equiaxial crystal ratio of a casting blank to be increased by 15-30 percent, thereby lowering composition segregation and shrinkage holes of a continuous casting blank and improving the quality of the casting blank.

The invention discloses a continuous casting permanent magnet spiral magnetic field stirrer which comprises a steel cylinder, magnetic steel, a stator iron core and a shell. The continuous casting permanent magnet spiral magnetic field stirrer is characterized in that the shell is of a topless bottomless tubbish structure; the steel cylinder is of a topless bottomless tubbish structure; the steelcylinder is sleeved by the shell in a concentric manner; the stator iron core is fixed on the inner wall of the shell; a coil is embedded into the stator iron core to form a stator winding; the magnetic steel is fixed on the outer wall of the steel cylinder in a manner of surrounding the steel cylinder to form a rotor magnetic pole; two pieces of magnetic steel arranged in a spiral line are fixedon the inner wall of the steel cylinder; the two pieces of magnetic steel arranged in the spiral line mutually form an angle of 180 degrees in symmetry with the steel cylinder as a center; an includedangle of 40 degrees is formed by a head block and a tail block of each piece of magnetic steel to form an internal spiral magnetic field; and both ends of the stator iron core are assembled inside the shell through bearings. The stirrer is small in size, light in weight, simple in transmission, flexible to control, stable in performance, low in energy consumption, good in practicability and easyto popularize.